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Duncan P Hand

Publications and source records attributed to Duncan P Hand.

9 recordsLinked to original sources

Speckle contrast reduction in a large-core fiber delivering Q-switched pulses for fluid flow measurements.

Due to their capability for supporting high-peak powers, large-core hollow optical fibers may be used to deliver high-peak-power nanosecond pulses for the fluid flow measurement technique of particle image velocimetry [Meas. Sci. Technol. 16, 1119 (2005)]. One drawback of using such fibers for fluid flow measurements is that the output suffers from a speckled interference pattern due to the fiber's multimode nature, which can lead to a loss of spatial information and reduced data quality. Presented here is a technique to reduce the speckle contrast from these fibers when delivering nanosecond pulses. Significant smoothing of the output intensity distribution is demonstrated, giving an improved source of illumination for fluid flow measurements and other imaging techniques requiring pulsed laser illumination.

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Process control of laser conduction welding by thermal imaging measurement with a color camera.

Conduction welding offers an alternative to keyhole welding. Compared with keyhole welding, it is an intrinsically stable process because vaporization phenomena are minimal. However, as with keyhole welding, an on-line process-monitoring system is advantageous for quality assurance to maintain the required penetration depth, which in conduction welding is more sensitive to changes in heat sinking. The maximum penetration is obtained when the surface temperature is just below the boiling point, and so we normally wish to maintain the temperature at this level. We describe a two-color optical system that we have developed for real-time temperature profile measurement of the conduction weld pool. The key feature of the system is the use of a complementary metal-oxide semiconductor standard color camera leading to a simplified low-cost optical setup. We present and discuss the real-time temperature measurement and control performance of the system when a defocused beam from a high power Nd:YAG laser is used on 5 mm thick stainless steel workpieces.

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Improved hollow-core photonic crystal fiber design for delivery of nanosecond pulses in laser micromachining applications.

We report the delivery of high-energy nanosecond pulses (approximately 65 ns pulse width) from a high-repetition-rate (up to 100 kHz) Q-switched Nd:YAG laser through the fundamental mode of a hollow-core photonic crystal fiber (HC-PCF) at 1064 nm. The guided mode in the HC-PCF has a low overlap with the glass, allowing delivery of pulses with energies above those attainable with other fibers. Energies greater than 0.5 mJ were delivered in a single spatial mode through the hollow-core fiber, providing the pulse energy and high beam quality required for micromachining of metals. Practical micromachining of a metal sheet by fiber delivery has been demonstrated.

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Optical techniques for real-time penetration monitoring for laser welding.

Optical techniques for real-time full-penetration monitoring for Nd:YAG laser welding have been investigated. Coaxial light emission from the keyhole is imaged onto three photodiodes and a camera. We describe the spectral and statistical analyses from photodiode signals, which indicate the presence of a full penetration. Two image processing techniques based on the keyhole shape recognition and the keyhole image intensity profile along the welding path are presented. An intensity ratio parameter is used to determine the extent of opening at the rear of a fully opened keyhole. We show that this parameter clearly interprets a hole in formation or a lack of penetration when welding is performed on workpieces with variable thicknesses at constant laser power.

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Closed-loop power and focus control of laser welding for full-penetration monitoring.

We describe a closed-loop control system ensuring full penetration in welding by controlling the focus position and power of a 4-kW Nd:YAG laser. A focus position monitoring system was developed based on the chromatic aberration of the focusing optics. With the laser power control system we can determine the degree of penetration by analyzing the keyhole image intensity profile. We demonstrate performance in bead-on-plate welding of Inconel 718 and titanium. The focus control system maintained a focal position on tilted and nonflat workpieces, and the penetration monitoring technique successfully controlled the laser power to maintain the full-penetration regime in the presence of linear and step changes of thickness. Finally we discuss the performances and the limits of the systems when applied to a realistic complex aerospace component.

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Compact optical system for pulse-to-pulse laser beam quality measurement and applications in laser machining.

Fluctuations in beam quality (M2) have been observed on a pulse-to-pulse basis from an industrial Nd:YAG laser. This was achieved with a compact multiplane imaging method incorporating quadratically distorted diffraction gratings, which enabled simultaneous imaging of nine planes on a single CCD array. With this system, we measured across a range of beam qualities with an associated error (in M2 variation) of the order of 0.7%. Application of the system to fiber-optic beam delivery and laser drilling is demonstrated.

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Compact effector optics for processing in limited physical access situations.

A major advantage of fiber-optic beam delivery in laser materials processing is the ability to guide the laser power to the location where it is needed, leaving the laser itself remote and protected from the process. This is of special importance if the processing is to be performed in a hazardous environment. Particular problems are faced by the nuclear industry where weld repair and surface treatment work are required inside radioactive installations. By use of fiber beam delivery, only part of the delivery system and effector optics become contaminated, but the expensive laser system does not. However, in many cases the region where repair is required is not only radioactive but has only limited physical access, e.g., inside tubes or into corners, which prevents use of standard effector optics. We present a new design to deal with such constraints of a 2-mm outer diameter employing a hollow waveguide and gas shielding. This design is optically characterized and its performance assessed in welding and surface treatment applications. The potential of this compact effector optics in limited physical access situations is clearly demonstrated.

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Fiber-optic delivery of high-peak-power Q-switched laser pulses for in-cylinder flow measurement.

A bundle of optical fibers was constructed to deliver Q-switched frequency-doubled Nd:YAG laser pulses for the purpose of particle image velocimetry. Data loss that is due to fiber speckle was reduced by ensuring that each fiber was different in length by more than the coherence length of the laser being delivered. Hence, their speckle patterns will overlap but not interfere, producing more even illumination that is shown to reduce data loss. A custom-made diffractive optical element and careful endface preparation help to reduce damage to the fibers by the required high peak powers. With this method, pulse energies in excess of 25 mJ were delivered for a series of experimental trials within the cylinder head of an optically accessed internal combustion engine. Results from these trials are presented along with a comparison of measurements generated by conventionally delivered beams.

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Applications of optical sensing for laser cutting and drilling.

Any reliable automated production system must include process control and monitoring techniques. Two laser processing techniques potentially lending themselves to automation are percussion drilling and cutting. For drilling we investigate the performance of a modification of a nonintrusive optical focus control system we previously developed for laser welding, which exploits the chromatic aberrations of the processing optics to determine focal error. We further developed this focus control system for closed-loop control of laser cutting. We show that an extension of the technique can detect deterioration in cut quality, and we describe practical trials carried out on different materials using both oxygen and nitrogen assist gas. We base our techniques on monitoring the light generated by the process, captured nonintrusively by the effector optics and processed remotely from the workpiece. We describe the relationship between the temporal and the chromatic modulation of the detected light and process quality and show how the information can be used as the basis of a process control system.

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