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Biomedical subjects

M A Towler

Publications and source records attributed to M A Towler.

At least 19 recordsLinked to original sources

A new, compound-curved needle for vascular surgery.

A new, compound-curved needle has been designed and developed for vascular surgery from a unique stainless steel alloy, American Society for Testing Materials (ASTM) 45500. This needle has two different radii of curvature and a relatively straight body followed by a short, curved tapered point. Despite its geometry, it exhibits a similar sharpness, as well as resistance to bending and breakage, as did a curved needle with a single radius of curvature manufactured from the same alloy. The design of this new needle enabled the surgeon to pass it through the vessel wall with greater accuracy to a controlled depth and length of bite than the curved cutting edge needle with a single radius of curvature.

Biomechanical Phenomena

Mechanical performance of surgical needle holders.

A new quantitative measurement of surgical needle holder performance has been described that records the forces (clamping moment) applied by the needle holder jaws to curved surgical needles. This test has been used to determine the applied clamping forces of four different surgical needle holders made by one manufacturer. By relating the magnitude of the clamping moment of needle holder to the resistance to bending of curved surgical needles, we propose a new scientific basis for selecting surgical needle and needle holders for wound closure.

Elasticity

Scientific basis for selecting surgical needles and needle holders for wound closure.

Standardized reproducible tests have been devised to determine surgical needle sharpness, resistance to bending, and ductility. Three comparable groups of reverse cutting edge needles were selected from different manufacturers for measurement of these needle performance parameters. This testing demonstrated that needle diameter, manufacturing process, needle material composition, cross-sectional design, and the manufacturer were all important determinants of surgical needle performance. In addition, the biomechanics of curved surgical needle bending has been related to the clamping moment of surgical needle holders. This relationship identifies the surgical needle holder that can be used with surgical needles without deformation. The results of these studies provide a scientific basis for the selection of surgical needles and needle holders for use in surgery.

Equipment Design

Biomechanical performance of cardiovascular needles.

Standardized reproducible tests have been developed to determine the biomechanical performance of cardiovascular needles. The parameters used to assess performance were sharpness, resistance to bending, and ductility. Three comparable groups of taper point cardiovascular needles were selected from different manufacturers for these biomechanical studies. The results of this testing demonstrated that needle geometry, needle composition, and the manufacturer were important determinants of needle performance. When needles of comparable size were evaluated, the biomechanical performance of cardiovascular needles manufactured by Ethicon, Inc., were superior to needles produced by other manufacturers. The superior performance characteristics of the cardiovascular needles produced by Ethicon, Inc., were related to their unique stainless steel alloy, American Society for Testing Materials 45500, which has greater yield and tensile strengths than the alloy used by the other manufacturers. Scanning electron microscopic photographs of the Ethicon, Inc., needle revealed a uniform taper point geometry without irregularities. The deformations of the points of cardiovascular needles produced by the other manufacturers could alter their performance.

Biomechanical Phenomena

Metallurgically bonded needle holder jaws. A technique to enhance needle holding security without sutural damage.

A new needle holder jaw face has been specifically designed and developed to increase needle holding security without sutural damage. Tungsten carbide particles have been metallurgically bonded into the stainless steel jaw to create a fine granular surface. This bonded jaw enhances needle holding security by limiting either twisting or rotation of the clamped needle. In addition, compression of the monofilament synthetic sutures by the bonded jaws does not reduce suture breaking strength.

Equipment Design

Biomechanics of curved surgical needle bending.

Because needle bending resistance is such an important factor in the selection of surgical needles, a standard quantitative test of needle bending has been devised to study the biomechanics of deformation of needles from three different commercial manufacturers. The superior resistance to deformation of needles made by one manufacturer has been related to the specific alloy, ASTM 45500 stainless steel, employed in its production. The needles produced from ASTM stainless steel 45500 have stronger tensile and yield strengths than those of the other alloys, accounting for their greater resistance to bending.

Alloys

New atraumatic rounded-edge surgical needle holder jaws.

A new atraumatic smooth needle holder jaw with rounded edges that does not damage synthetic monofilament sutures is described herein. These rounded edges were created by mechanical filing of the sharp edges of smooth needle jaws. Compression of the monofilament suture between the needle holder jaw with sharp edges reduces the suture breaking strength compared with that of control sutures. A quality control method has been devised to detect the potentially damaging sharp edges of smooth needle jaws that can be easily implemented by needle holder manufacturers.

Suture Techniques

Surgical needle sharpness.

We developed a standard reproducible test to determine surgical needle sharpness. This parameter was measured by recording the maximum force required to push a curved surgical needle through a thin laminated synthetic membrane. Three comparable groups of reversed cutting-edge needles were selected from different manufacturers for needle penetration testing. The results of this testing demonstrated that the needle diameter, manufacturing process, and the manufacturer were all important determinants of needle sharpness. Needles with a smaller diameter were sharper than those with a larger diameter. In addition, electrohoned or hand-honed needles were sharper than those subjected to only machine grinding. When comparably sized needles were compared, Ethicon manufactured the sharpest needles, followed by Davis & Geck and Deknatel needles. Scanning electron microscopic photographs and elemental analysis of the surgical needles could be correlated with their sharpness. The sharper needles had long, narrow cutting edge geometries compared with the short wide geometries of duller needles. The sharpest needles were fabricated from an American Society for Testing and Materials (ASTM) 45500 stainless steel alloy that has stronger tensile and yield strengths than those of ASTM 42000 and 42020 alloys used in the creation of the other needles. This stronger alloy allows the manufacturer to produce a longer, narrower cutting point geometry with reduced danger of either bending or breakage during surgery compared with needles made from weaker alloys (ASTM 42000 and ASTM 42020), which accounts for the superior sharpness of the Ethicon surgical needles.

Alloys

A new quantitative measurement for surgical needle ductility.

Because surgical needle ductility is such an important factor in the selection of surgical needles, a new curved needle ductility test instrument was devised to measure the ductility of needles from three commercial manufacturers. The superior ductility of needles made by one manufacturer was related to the specific alloy, stainless steel ASTM 45500, used in their production. The ASTM 45500 stainless steel has a significantly greater tensile and yield strength than the other stainless steel alloys, accounting for its superior ductility.

Humans

Splayed handle surgical scissors.

Splayed handle surgical scissors have distinct advantages over conventional scissors that limit hand fatigability. The ringlet configuration of the splayed scissors conforms to the normal resting posture of the hand. In addition, surgeons can apply greater force to the splayed scissor ringlets than that which could be applied to the ringlets of conventional scissors.

Equipment Design

Surgical needle holder damage to sutures.

Needle holder jaws with teeth produce distinct structural changes in synthetic sutures that cause a marked reduction in the suture breaking strength. This damage to the suture may account for disruptions of vascular and fascial wound closures in which continuous closure techniques are employed.

Humans

Influence of cutting edge configuration on surgical needle penetration forces.

A standardized test for measuring the needle penetration forces has been developed that can be easily replicated in any laboratory. Using this test, conventional cutting edge needles utilized in the test produced lower penetration forces than reverse cutting edge needles. The lower penetration forces encountered by the conventional cutting edge needles imply that the physician should be able to handle these needles with more dexterity and precision than the reverse cutting edge needle.

Membranes, Artificial

Emergency physician's needle holder.

A new needle holder is described that has jaws metallurgically bonded with tungsten carbide particles that enhance needle holding security without causing sutural damage during instrument ties. Scissors have also been incorporated into the needle holder to cut sutures. One ringlet on a handle has been offset to facilitate retrieval of the needle holder from a flat surface.

Emergency Medicine

A beveled, conventional cutting edge surgical needle: a new innovation in wound closure.

A new beveled, conventional cutting edge needle has been developed with superior performance characteristics over those of other conventional cutting edge needles. It is composed of a unique stainless steel, ASTM 45500, that has been heat-treated after the curving process to enhance its resistance to bending. The angle of presentation of its cutting edges has been decreased to enhance needle sharpness. On the basis of the results of experimental and clinical investigations, this new needle is recommended for closure of lacerations.

Clinical Trials as Topic

Biomechanics of a new atraumatic surgical needle holder.

It is the purpose of this report to design, develop, and evaluate a needle holder whose jaws improve needle-holding security without altering the geometry of the curved surgical needle. The configuration of the jaws of this new needle holder is curved, conforming to the curvature of the surgical needle. A biomechanical study of this curved surgical needle holder demonstrates that it holds the curved needle securely without needle deformation.

Biomechanical Phenomena

Mechanical performance of disposable surgical needle holders.

The mechanical performance of disposable Webster surgical needle holders supplied by three different surgical instrument companies was determined by recording the forces (clamping moment) applied by the different needle holder jaws to curved surgical needles. This investigation demonstrated that there was a large variability in the mechanical performance of the disposable needle holders supplied by each surgical instrument company. In addition, the mechanical performance of the disposable needle holder of each surgical instrument company was distinctly different.

Disposable Equipment

Biomechanical performance of laser-drilled and channel taper point needles.

The purpose of this study is to evaluate the biomechanical performance of laser-drilled and channel needle swages. The laser-drilled swages have a more uniform circumference that encounters lower drag forces than the channel needle swages. In addition, the length of the laser-drilled hole is shorter than that of the channel needles, allowing the physician to grasp the laser-drilled needle close (3 mm) to the needle end without deformation. These benefits of laser-drilled swages indicate that they should replace all channel needles.

Biomechanical Phenomena

Molten metal burn of the foot: a preventable injury.

Molten metal burns of the feet remain a common injury to foundry workers. A case is reported of a foundry worker who sustained circumferential molten metal burns of the distal foot and toes necessitating amputation of four toes. This severe injury could easily have been prevented by the use of protective footwear and spats.

Accidents, Occupational