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Biomedical subjects

Rubens Maciel Filho

Publications and source records attributed to Rubens Maciel Filho.

9 recordsLinked to original sources

Optimization of biodiesel production from castor oil.

The transesterification of castor oil with ethanol in the presence of sodium ethoxide as catalyst is an exceptional option for the Brazilian biodiesel production, because the castor nut is quite available in the country. Chemically, its oil contains about 90% of ricinoleic acid that gives to the oil some beneficial characteristics such as its alcohol solubility at 30 degrees C. The transesterification variables studied in this work were reaction temperature, catalyst concentration and alcohol oil molar ratio. Through a star configuration experimental design with central points, this study shows that it is possible to achieve the same conversion of esters carrying out the transesterification reaction with a smaller alcohol quantity, and a new methodology was developed to obtain high purity biodiesel.

Castor Oil↗

Molecular distillation: a powerful technology for obtaining tocopherols from soya sludge.

Molecular distillation was studied for the separation of tocopherols from soya sludge, both experimentally and by simulation, under different operating conditions, with good agreement. Evaporator temperatures varied from 100 degrees C to 160 degrees C and feed flow rates ranged from 0.1 to 0.8 kg/h. The process pressure was maintained at 10(-6) bar, the feed temperature at 50 degrees C, the condenser temperature at 60 degrees C, and the stirring at 350 rpm. For each process condition, samples of both streams (distillate and residue) were collected and stored at -18 degrees C before tocopherols analyses. Owing to the differences between molecular weights and vapor pressures of free fatty acids and tocopherols, tocopherols preferentially remained in the residue at evaporator temperatures of 100 degrees C and 120 degrees C, whereas for higher temperatures (140 degrees C and 160 degrees C) and lower feed flow rate, tocopherols tended to migrate to the distillate stream.

Biotechnology↗

Ethyl alcohol production optimization by coupling genetic algorithm and multilayer perceptron neural network.

In this present article, genetic algorithms and multilayer perceptron neural network (MLPNN) have been integrated in order to reduce the complexity of an optimization problem. A data-driven identification method based on MLPNN and optimal design of experiments is described in detail. The nonlinear model of an extractive ethanol process, represented by a MLPNN, is optimized using real-coded and binary-coded genetic algorithms to determine the optimal operational conditions. In order to check the validity of the computational modeling, the results were compared with the optimization of a deterministic model, whose kinetic parameters were experimentally determined as functions of the temperature.

Algorithms↗

Optimization of distilled monoglycerides production.

Monoglycerides (MG) are emulsifiers widely used in food and pharmaceutical industries. Current industrial processes for MG production consist of the interesterification of triglycerides with glycerol (GL), in the presence of inorganic catalysts at high temperatures (> 200 degrees C). This reaction is known as glycerolysis and produces a mixture of approx 50% of MG. This level of concentration is suitable for many applications, although, for some specific uses like margarine, shortening, icing, and cream filling, require distilled MGs, which are purified MG (min. 90%) obtained by the molecular distillation process. Therefore, in this work, a 23 factorial design was employed to evaluate the effects of reaction parameters in the MG content after the interesterification reaction of refined soybean oil with GL in the presence of sodium hydroxide as catalyst. After that, the MG content in the reaction product was enhanced through the molecular distillation process in order to obtain distilled MG.

Bioreactors↗

Natural compounds obtained through centrifugal molecular distillation.

Soybean oil deodorized distillate (SODD) is a byproduct from refining edible soybean oil; however, the deodorization process removes unsaponifiable materials, such as sterols and tocopherols. Tocopherols are highly added value materials. Molecular distillation has large potential to be used in order to concentrate tocopherols, because it uses very low levels of temperatures because of the high vacuum and short operating time for separation and, also, it does not use solvents. However, nowadays, the conventional way to recover tocopherols is carrying out chemical reactions prior to molecular distillation, making the process not so suitable to deal with natural products. The purpose of this work is to use only molecular distillation in order to recover tocopherols from SODD. Experiments were performed in the range of 140-220 degrees C. The feed flow rate varied from 5 to 15 g/min. The objective of this study was to remove the maximum amount of free fatty acids (FFA) and, so, to increase the tocopherol concentration without add any extra component to the system. The percentage of FFA in the distillate stream of the molecular still is larger at low feed flow rates and low evaporator temperatures, avoiding thermal decomposition effects.

Centrifugation↗

Simulation and optimization of a supercritical extraction process for recovering provitamin A.

In this work, a simulation procedure of a supercritical extraction process was developed through the use of the commercial simulator HYSYS (Hyprotech Ltd.), adapting the existing units to the operating conditions typical of the supercritical extraction process. The objective is to recover provitamin A (beta-carotene) from palm oil (esterified) using carbon dioxide/ethanol as the supercritical mixed solvent. This example characterizes the problem for recovering high added value product from natural sources, as the palm oil, which is desired by the market. Owing to the fact that esterified palm oil is a complex mixture, made by several components, in order to characterize this system in the simulator, it was necessary to create hypothetical components using the UNIFAC (universal function-group activity coefficients model) group contribution, because they are not present in a conventional database and, then, their physical properties must be estimated and/or predicted before the simulation. The optimization was carried out in each simulation for each equipment, in terms of operating conditions (temperature and pressure), in order to obtain the maximum recovery of carotenes. According to the results, it was possible to concentrate carotenes through two cycles of supercritical extraction with high yield. Furthermore, ethyl esters (biodiesel) were also obtained, as a byproduct of the proposed process, which can also be used as an alternative fuel, with the important characteristic that it is renewable.

Carbon Dioxide↗

Evaluation of optimization techniques for an extractive alcoholic fermentation process.

The mathematical optimization of a continuous alcoholic fermentation process combined with a flash column under vacuum was studied. The objective was to maximize % yield and productivity in the fermentor. The results using surface response analysis combined with modeling and simulation were compared withy those obtained when the problem was written as a nonlinear programming problem and was solved with a successive quadratic programming (SQP) technique. Two process models were evaluated when the process was optimized using the SQP technique. The first one is a deterministic model, whose kinetic parameters were experimentally determined as functions of the temperature, and the second is a statistical model obtained using the factorial design technique combined with simulation. Although the best result was the one obtained using the rigorous model, the values for productivity and % yield obtained using the simplified model are acceptable, and these models can be used when the development of a rigorous model is excessively difficult, slow, or expensive.

Alcohols↗

Evaluation of tocopherol recovery through simulation of molecular distillation process.

DISMOL simulator was used to determine the best possible operating conditions to guide, in future studies, experimental works. This simulator needs several physical-chemical properties and often it is very difficult to determine them because of the complexity of the involved components. Their determinations must be made through correlations and/or predictions, in order to characterize the system and calculate it. The first try is to have simulation results of a system that later can be validated with experimental data. To implement, in the simulator, the necessary parameters of complex systems is a difficult task. In this work, we aimed to determe these properties in order to evaluate the tocopherol (vitamin E) recovery using a DISMOL simulator. The raw material used was the crude deodorizer distillate of soya oil. With this procedure, it is possible to determine the best operating conditions for experimental works and to evaluate the process in the separation of new systems, analyzing the profiles obtained from these simulations for the falling film molecular distillator.

Antioxidants↗

Hybrid neural modeling of bioprocesses using functional link networks.

The objective of this work was to develop a model for an extractive ethanol fermentation in a simple and rapid way. This model must be sufficiently reliable to be used for posterior optimization and control studies. A hybrid neural model was developed, combining mass and energy balances with neural networks, which describe the process kinetics. To determine the best model, two structures of neural networks were compared: the functional link networks and the feedforward neural networks. The two structures are shown to describe well the process kinetics, and the advantages of using the functional link networks are discussed.

Biology↗