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Sung-Jin Song

Publications and source records attributed to Sung-Jin Song.

9 recordsLinked to original sources

An ultrasonic measurement model using a multi-Gaussian beam model for a rectangular transducer.

To date, ultrasonic measurement models have primarily treated systems where circular transducers are used. Recently, however, a highly efficient ultrasonic beam model for a rectangular transducer has also become available where the transducer is represented as a superposition of a relatively few Gaussian beams. Thus, using the multi-Gaussian beams, we developed ultrasonic measurement models for systems where a rectangular transducer is employed. In this paper, we describe the developed models including the beam model, the efficiency factor for a rectangular transducer and far-field scattering models for some standard scatterers. Furthermore, the accuracy of the proposed model is verified by the comparison of the model-based predictions to the experimental measurements.

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Characterization of TiN coating layers using ultrasonic backward radiation.

Since ceramic layers coated on machinery components inevitably experience the changes in their properties it is necessary to evaluate the characteristics of ceramic coating layers nondestructively for the reliable use of coated components and the remaining life prediction. To address such a need, in the present study, the ultrasonic backward radiation technique is applied to examine the very thin TiN ceramic layers coated on AISI 1045 steel or austenitic 304 steel substrate. Specifically, the ultrasonic backward radiation profiles have been measured with variations in specimen preparation conditions such as coating layer thickness and sliding loading. In the experiments performed in the current study, the peak angle and the peak amplitude of ultrasonic backward radiation profile varied sensitively according to two specimen preparation conditions. In fact, this result demonstrates a high possibility of the ultrasonic backward radiation as an effective tool for the nondestructive characterization of the TiN ceramic coating layers even in such a thin regime.

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Evaluation of CVD diamond coating layer using leaky Rayleigh wave.

In the present study, the possibility of using leaky Rayleigh waves as a nondestructive tool for the evaluation of CVD diamond coating layer is explored experimentally. For this purpose, a set of CVD diamond coated specimens are prepared and the leaky Rayleigh waves are measured in an immersion, pulse-echo setup. For the proper analysis of the acquired signals we propose a novel signal analysis approach, namely the "time trace angular scan (TTAS)" image. Then, the proposed approach together with the backward radiation profiles are applied for the analysis of signals acquired in the initial experiments. The TTAS image shows the entire information on both time-of-arrival and angle of incidence of the signals for the proper "time-angle windowing." Then, the backward radiation profile of the windowed signals provides adequate parameters from which nondestructive evaluation of the coated specimens is carried out.

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Determination of ultrasonic wave velocities and phase velocity dispersion curves of an Inconel 600 plate using resonant ultrasound spectroscopy and leaky Lamb waves.

A plate of Inconel 600 was interrogated using the resonant ultrasound spectroscopy (RUS) and the reflected leaky Lamb waves (LLW). It was found that the plate used in the present work has anisotropy in its material properties by the RUS. The longitudinal and the transverse wave velocities of the Inconel 600 plate were determined by the RUS, ultrasonic pulse-echo method and cut-off frequencies of the LLWs. The wave velocities in the direction of thickness determined by the RUS under the assumption of the orthotropic symmetry were quite similar to those obtained by other methods, the pulse-echo method and from cut-off frequencies. The reflected LLW from the plate was measured with varying the incident angle. The dispersion curves obtained from the reflected LLWs show good agreement with the theoretical calculation in general. The mismatches may be caused by anisotropy of the plate.

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Evaluation of beryllium stiffening on zirconium plate using backscattered leaky Lamb waves.

The ultrasonic backscattering profiles of the Zr plates with/without Be-Zr alloy layer were measured at various incidence positions to evaluate the embedded Be diffusion layer on the Zr plate. Four principal subprofiles of backward ultrasound radiated from leaky Lamb waves were observed. The angles and the intensities of the subprofile peaks decreased due to the stiffening effect of Be layer. The generation and change of subprofiles can be explained by the influence of acoustical properties, collective group velocities and leaky factors of plates. It is suggested that the backward radiation subprofile is an effective tool for the evaluation of thin diffusion layers on plates.

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Assessment of material degradation due to corrosion-fatigue using a backscattered Rayleigh surface wave.

Material degradation due to corrosion-fatigue was evaluated nondestructively using backscattered Rayleigh surface wave. A corrosion-fatigue test was carried out for the specimens made of thermo-mechanically controlled process steel in 3.5 wt.% NaCl solution at 25 degrees C. The Backscattering profile, which is the amplitude variation of backscattered ultrasound according to the incident angle, of the specimens were measured in water at room temperature after the corrosion-fatigue test. The velocity of Rayleigh surface wave, determined from the incident angle at which the profile of the backscattered ultrasound became maximum, decreased for the specimen that had the large number of cycles to failure in the corrosion-fatigue test. This fact implies that the corrosion degradation occurred at specimen surface in this specific test is dominantly dependant on the time exposed to corrosion environment. The result observed in the present work demonstrates the high potential of backscattered Rayleigh surface wave as a tool for nondestructive evaluation of corrosion degradation of aged materials.

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Comparison of modeling approaches to ultrasonic testing at near critical angles.

Modeling of ultrasonic testing has been paid a great attention in nondestructive evaluation community recently since it can provide thorough understanding of underlying physics of ultrasonic testing. As a result, there have been developed various modeling approaches up to now. Especially, many practical models have been developed based on either the multi-Gaussian beam or the Rayleigh-Sommerfeld integral. This paper discusses the modeling of ultrasonic testing with oblique incidence at the near critical angles using these two approaches. The theoretical models that can predict the reflection signals from side drilled cylindrical holes in solid specimen immersed in water are developed. Then, the theoretical predictions for the oblique incidence at the near critical angles are compared to the experiments for the investigation of model behavior.

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A new technique for the identification of ultrasonic flaw signals using deconvolution.

The identification of ultrasonic flaw signals is a difficult task in the angle beam ultrasonic testing of welded joints due to the presence of non-relevant signals from the geometric reflectors such as weld-roots and counter-bores. This paper describes a new approach to identify ultrasonic flaw signals in such a problematic situation. A similarity function is defined as the deconvolution of a target signal by a reference signal. The similarity functions for the same type of flaws/references are symmetric bandlimited impulse-like patterns with larger amplitudes while those for different types of flaws/references are asymmetrical broad patterns with relatively smaller amplitudes. Therefore, ultrasonic signals could be identified by the pattern of the similarity function. In the initial experiments, the proposed technique showed great potential for identifying ultrasonic flaw signals in the inspection of weld joints.

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Simulation of 3-D radiation beam patterns propagated through a planar interface from ultrasonic phased array transducers.

Phased array transducers are quite often mounted on solid wedges with specific angles in many practical ultrasonic inspections of thin plates <10 mm in their thickness or welded joints with convex crowns. For the reliable application of phased array techniques with testing set-up, it is essential to have thorough understanding on the characteristics of radiation beam pattern produced in the interrogated medium. To address such a need, this paper proposes a systematic way to calculate full 3-D radiation beam patterns produced in the interrogated solid medium by phased array transducers mounted on a solid wedge. In order to investigate the characteristics of radiation beam patterns in steel, simulation is carried out for 7.5 MHz array transducers mounted on an acrylic wedge with the angle of 15.45 degrees with various of steering angles and/or focal planes.

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