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Oxypropylation of cork and the use of the ensuing polyols in polyurethane formulations.

Cork particles, recovered as byproducts of the processing of this natural material, were oxypropylated under pressure and relatively high temperature in the presence of KOH as catalyst. Various parameters were explored in order to assess the most suitable conditions, which led to the almost complete conversion of the solid cork into a viscous polyol. This product was a mixture of oxypropylated cork macromolecules and propylene oxide oligomers, which were thoroughly characterized. The use of these polyols as macromonomers in the synthesis of polyurethane foams gave promising results, thus showing that it should be possible to exploit the residues of this important renewable resource to manufacture original materials.

Alkenes↗

In situ immobilization of proteins and RGD peptide on polyurethane surfaces via poly(ethylene oxide) coupling polymers for human endothelial cell growth.

A "CBABC"-type pentablock coupling polymer, mesylMPEO, was designed and synthesized to promote human endothelial cell growth on the surfaces of polyurethane biomaterials. The polymer was composed of a central 4,4'-methylenediphenyl diisocyanate (MDI) coupling unit and poly(ethylene oxide) (PEO) spacer arms with methanesulfonyl (mesyl) end groups pendent on both ends. As the presurface modifying additive (pre-SMA), the mesylMPEO was noncovalently introduced onto the poly(ether urethane) (PEU) surfaces by dip coating, upon which the protein/peptide factors (gelatin, albumin, and arginine-glycine-aspartic acid tripeptide [RGD]) were covalently immobilized in situ by cleavage of the original mesyl end groups. The pre-SMA synthesis and PEU surface modification were characterized using nuclear magnetic resonance spectroscopy ((1)H NMR), attenuated total reflection infrared spectroscopy (ATR-FTIR), and X-ray photoelectron spectroscopy (XPS). Human umbilical vein endothelial cells (HUVEC) were harvested manually by collagenase digestion and seeded on the modified PEU surfaces. Cell adhesion ratios (CAR) and cell proliferation ratios (CPR) were measured using flow cytometry, and the individual cell viability (ICV) was determined by MTT assay. The cell morphologies were investigated by optical inverted microscopy (OIM) and scanning electrical microscopy (SEM). The gelatin- and RGD-modified surfaces were HUVEC-compatible and promoted HUVEC growth. The albumin-modified surfaces were compatible but inhibited cell adhesion. The results also indicated that, for HUVEC in vitro cultivation, the cell adhesion stage was of particular importance and had a significant impact on the cell responses to the modified surfaces.

Biocompatible Materials↗

Poly(epsilon-caprolactone) polyurethane and its shape-memory property.

A series of segmented poly(epsilon-caprolactone) polyurethanes (PCLUs) were prepared from poly(epsilon-caprolactone) (PCL) diol, 2,4-toluene diisocyanate and ethylene glycol. The molecular weight (M(n)) of PCL was 500-10,000, and the soft-to-hard molar ratio was 1:2 to 1:6. Their shape-memory behaviors were investigated as a function of PCL molecular weight, PCLU composition, and thermal/mechanical history. When a deformation temperature 15-20 degrees C below T(m) was chosen, the lowest recovery temperature (LRT) was 15-18 degrees C below T(m), and the recovery ratio was 94-100% for tensile deformation of 300% and for compression of 2.7-fold. The reasons for this deformation-recovery procedure and the mechanism for this shape recovery below T(m) were discussed. The shape recovery was associated with the premelting of the crystals formed during the deformation and fixation, and, thus, it could be accomplished in the solid state. Its driving force was the inner stress stored in the deformed specimen during deformation and crystallization. Therefore, the LRT was a more practical temperature for shape-memory PCLU than T(m). It could be conveniently measured by means of thermal mechanical analysis. By adjusting the molecular weight of the PCL diol and the hard-to-soft ratio, the LRT of PCLU could be adjusted to the range of 37-42 degrees C, and reasonable rigidity could be retained after shape recovery, fulfilling the essential requirements of medical implantations.

Biomechanical Phenomena↗

Synthesis of novel biodegradable cationic polymer: N,N-diethylethylenediamine polyurethane as a gene carrier.

A new cationic polymer, N,N-diethylethylenediamine-polyurethane (DEDA-PU), bearing tertiary amines in the backbone and side chains, was synthesized and used as a nonviral vector for gene delivery. The DEDA-PU readily self-assembled with the plasmid DNA (pCMV-betagal) in water and buffer at physiological pH, as determined by agarose gel retardation, dynamic light scattering, zeta potential, atomic force microscopy (AFM), and restriction endonuclease protection assays. The results revealed that DEDA-PU was able to bind with plasmid DNA, yielding positively charged complexes with a size around 100 nm at a DEDA-PU/DNA ratio of 50/1 (w/w). The DEDA-PU/DNA complexes were able to transfect HEK 293 cells in vitro with an efficiency comparable to a well-known gene carrier [poly(2-dimethylaminoethyl methacrylate), PDMAEMA]. The cytotoxicity of DEDA-PU was substantially lower than PDMAEMA. The degradation studies indicated that DEDA-PU degrades hydrolytically in 20 mM HEPES buffer at pH 7.4 with a half-life of approximately 60 h. This study shows that DEDA-PU holds promise as biodegradable polycations for gene delivery and is interesting candidate for further study.

Cations↗

Novel poly(ethylene glycol) embedded polyamidoamine side chain dendritic polyurethane architecture: synthesis and preliminary studies on the cytotoxicity and interaction with tryptophan molecule.

Novel polyamidoamine (PAMAM) side chain dendritic polyurethane (SCDPU-PEG) architecture embedded with poly(ethylene glycol) has been prepared. This novel SCDPU-PEG was characterized by means of FT-IR, NMR ((1)H and (13)C) spectroscopic, GPC, and thermal analyses and intrinsic viscosity measurements. Studies on cytotoxicity by means of MTT assay and interaction of L-tryptophan with this polydendron have been achieved.

Animals↗

Application of ethoxylated inulin in water-blown polyurethane foams.

Inulin, a polydisperse reserve polysaccharide from chicory, was chemically modified via alkoxylation using ethylene oxide, in a water free medium. The reaction resulted in a range of products with very distinct properties, such as a highly increased water solubility, moderate surface-active properties and high cloud points in electrolyte media. Because of the unique characteristics of inulin, such as its molecular weight range, and because of the high water solubility of the ethoxylates, the products were evaluated as additive in water-blown polyurethane foams. The addition of inulin ethoxylates resulted in an increased foam hardness and density, the latter in fact being unwanted. The foam properties were evaluated based on the indentation test, the foam density, the SAG factor, and the hysteresis curves of standard cubes. Based on these parameters inulin ethoxylates were shown to have a beneficial effect on the foam properties. The inulin ethoxylate with a theoretical degree of substitution of 0.5 proved to be the best derivative, since the increase in hardness was the highest, while the increase in density was negligible.

Inulin↗

Nitric oxide releasing polyurethanes with covalently linked diazeniumdiolated secondary amines.

Two novel strategies for synthesizing stable polyurethanes (PUs) capable of generating bioactive nitric oxide (NO) are described. The methods rely on covalently attaching diazeniumdiolate (N(2)O(2)(-)) groups onto secondary amine nitrogens at various positions within the polymer chain such that, when in contact with water or physiological fluids, only the two molecules of NO available from each diazeniumdiolate moiety are released into the surrounding medium, with potential byproducts remaining covalently bound to the matrix. Extensive analysis of the NO(x)() products released from the polymers was employed to develop appropriate strategies to better stabilize the diazeniumdiolate-based polymer structures. In one approach, diazeniumdiolate groups are attached to secondary amino nitrogens of alkane diamines inserted within the diol chain extender of a PU material. Oxidative loss of NO was minimized by blending the polymer with a biocompatible, relatively nonnucleophilic salt before exposing solutions of the polymer to NO during the diazeniumdiolation step. Fluxes of molecular NO from such materials during immersion in physiological buffer reached levels as high as 19 pmol x cm(-2) x s(-1) with a total recovery of 21 nmol of NO/mg of PU. A second general synthetic strategy involved omega-haloalkylating the urethane nitrogens and then displacing the halide from the resulting polymer with a nucleophilic polyamine to form a PU with pendent amino groups suitable for diazeniumdiolation. Commercially available Pellethane 2363-80AE that was bromobutylated and then reacted with diethylenetriamine and further exposed to gaseous NO proved stable in solid form for several months, but released NO with a total recovery of 17 nmol/mg upon immersion in physiological buffer. This material showed an initial NO flux of 14 pmol x cm(-2) x s(-1) when immersed in pH 7.4 buffer at 37 degrees C, with gradually decreasing but still observable fluxes for up to 6 days.

Amines↗

Development of biocompatible interpenetrating polymer networks containing a sulfobetaine-based polymer and a segmented polyurethane for protein resistance.

Interpenetrating polymer networks (IPNs) were prepared by the modification of a segmented polyurethane (SPU) with a cross-linked sulfobetaine methacrylate (SBMA) polymer. The IPN films that were prepared can effectively resist nonspecific protein adsorption when the distribution of SBMA units within the SPU film is well controlled, and they retain high mechanical strengths inherent from the base SPU films. Furthermore, the zwitterionic and biomimetic nature of sulfobetaine and the ease of SBMA preparation make SBMA-based materials very attractive for a wide range of applications. It is challenging to control the diffusion of highly polar SBMA into the hydrophobic network of SPU. In this study, various parameters governing the formation of IPNs containing SBMA were studied. The chemical composition depth profile of the IPN films was determined by confocal Raman microscopy. The morphology and thickness of these IPN films were examined by atomic force microscopy and scanning electron microscopy. The amount of adsorbed proteins on the IPN films was determined by an enzyme-linked immunosorbent assay. Results show that the amount of adsorbed proteins on the IPN films depends on the incubation conditions, including solvent polarity, incubation time, SBMA monomer ratio, and incubation concentration. It appears that the IPN films prepared in a mixed solvent of higher polarity with long incubation time lead to very low protein adsorption. This study not only introduces a new IPN system containing SBMA, but also provides a fundamental understanding of various parameters governing the formation of IPNs.

Adsorption↗

Combinatorial and high-throughput screening of the effect of siloxane composition on the surface properties of crosslinked siloxane-polyurethane coatings.

Libraries of siloxane-polyurethane coatings were designed, formulated, and screened using high-throughput experimentation. Four independent variables that were analyzed were the molecular weight of poly(dimethylsiloxane) (PDMS), presence or absence of poly(epsilon-caprolactone) (PCL) blocks attached to the PDMS backbone, the length of the PCL blocks, and the siloxane polymer level in the coating formulations. In addition to the siloxane libraries (3-aminopropyl-terminated PDMS and poly(epsilon-caprolactone)-poly(dimethylsiloxane)-poly(epsilon-caprolactone) (PCL-PDMS-PCL) triblock copolymers), the coating formulation included a trifunctional isocyanate crosslinker, trifunctional poly(epsilon-caprolactone) polyol, 2,4-pentanedione (pot-life extender), dibutyltin diacetate (catalyst), and a blend of solvents. The resulting coatings were analyzed for their surface energy and pseudobarnacle adhesion both before and after aging the coatings for 30 days in water. The water and methylene iodide contact angle averages increase with increasing molecular weight of PDMS. Coatings prepared from PCL-PDMS-PCL triblock copolymers have lower surface energies than coatings prepared from 3-aminopropyl-terminated PDMS; however, lower pseudobarnacle adhesion results were obtained for the coatings prepared from 3-aminopropyl-terminated PDMS than coatings prepared from PCL-PDMS-PCL triblock copolymers. The siloxane polymer level in the coating formulations does not have a significant effect on the surface energy of the coatings, but it resulted in higher pseudobarnacle adhesion.

Animals↗

Release of CFC-11 from disposal of polyurethane foam waste.

The halocarbon CFC-11 has extensively been used as a blowing agent for polyurethane (PUR) insulation foams in home appliances and for residential and industrial construction. Release of CFCs is an important factor in the depletion of the ozone layer. For CFC-11 the future atmospheric concentrations will mainly depend on the continued release from PUR foams. Little is known about rates and time frames of the CFC release from foams especially after treatment and disposal of foam containing waste products. The CFC release is mainly controlled by slow diffusion out through the PUR. From the literature and by reevaluation of an old reported experiment, diffusion coefficients in the range of 0.05-1.7 x 10(-14) m2 s-1 were found reflecting differences in foam properties and experimental designs. Laboratory experiments studying the distribution of CFC in the foam and the short-term releases after shredding showed that about 40% of the CFC is solubilized in the PUR phase, and that up to 10% of the total content will be released within a few weeks if the foam is shredded down to 2-cm sized pieces. For smaller pieces the quick release will be larger. Fifty percent of residual CFC content will be released within 9-300 years from 2-cm pieces based on the range in diffusion coefficients reported. For larger pieces the initial release is insignificant, and the release time frames are much longer than for the shredded foam.

Air Pollutants↗

Promoting the cytocompatibility of polyurethane scaffolds via surface photo-grafting polymerization of acrylamide.

Polyurethane (PU) porous scaffolds were modified by grafting polymerization of acrylamide (AAm) initiated under UV light. A pre-adsorbing-monomer method was used beforehand. FTIR-ATR spectroscopy and X-ray photoelectron spectroscopy (XPS) measurements confirmed the presence of grafted PAAm on PU scaffolds. The measurement of water adsorption demonstrated the improvement of hydrophilicity after PU scaffolds were grafted with polyacrylamide (PAAm). The PAAm grafting degree related to the amount of AAm adsorbed, average pore diameter, and the degree of porosity. This study shows that higher degree of porosity and bigger porous areas yielded larger amounts of absorbed AAm and higher grafting degrees. In vitro human endothelial cell cultures of PU scaffolds modified with hydrophilic PAAm showed better cytocompatibility than the control matrix.

Acrylic Resins↗

Design, synthesis and properties of a degradable polyurethane scaffold for meniscus regeneration.

Longitudinal lesions in menisci are among the most frequent orthopedic problems of the knee. Repair by simple techniques is only limited to the vascular part of the meniscus. For repair of the avascular part of the meniscus a scaffold, which will assist the body in the formation of new meniscus cell tissue, might be applicable. In this study a biomedical segmented polyurethane with poly(epsilon-caprolactone) as soft segment and 1,4-butanediisocyanate and 1,4-butanediol as uniform hard segments has been synthesised. The material has a micro phase separated morphology and excellent mechanical properties. A porous scaffold was prepared via a combination of liquid-liquid phase separation and salt leaching. The foams prepared combined a very high interconnectivity and porosity with the desired compression modulus. After six months of implantation in the knees of beagles full ingrowth with cells was obtained and it was found that meniscus like tissue had been formed in the scaffold. Moreover, compression behaviour appeared to be comparable to native meniscus tissue.

Absorbable Implants↗

Use of combinatorial chemistry to develop photocurable thermoplastic polyurethane elastomers (TPUs).

Combinatorial chemistry was used to develop photocurable thermoplastic polyurethane elastomers through the incorporation of photoreactive diacetylene diols as chain extenders. The methodology applied allowed, in 36 experiments, the choice of the best compromise between mechanical properties and lack of colour. The combinations chosen were scaled up and their properties were evaluated in terms of mechanical properties. The combinatorial approach reduced the estimated time tenfold in developing such type of materials.

Combinatorial Chemistry Techniques↗

Flame retardants in the indoor environment -- Part II: release of VOCs (triethylphosphate and halogenated degradation products) from polyurethane.

Organophosphate esters, halogenated and non-halogenated, are frequently used for fire protection of building materials. With regard to toxicological profiles it is desired to avoid human exposure in the indoor environment. Moreover, some hazardous volatile organic compounds detected in indoor air are directly linked to the utilization of flame retardants. In this study, different polyurethane (PUR) products for building and indoor use treated with organophosphate flame retardants were tested in 1 m(3) emission test chambers. Emissions of flame retardants and degradation products were measured under living conditions. A PUR hard foam sample showed area-specific emission rates >100 microg/m(2) h for the compound triethylphosphate. During the tests several chlorinated degradation products of organophophorous flame retardants could be identified in the chamber air.

Air Pollution, Indoor↗

Induction and characterisation of local (simple) calcergy in granulation tissue in the rat by lead acetate injection into polyurethane sponges.

Granulation tissue was allowed to grow into polyurethane sponges implanted subcutaneously in rats for 14 days prior to injection of saline (control) or lead acetate (PbAc) into the sponge centres. The reaction was studied for 21 days post-injection utilising sponge dry weight gain, histology and electron microscopy. Five hours after PbAc injection, calcification was demonstrable within the central tissue-free portion of the sponges. Calcification in granulation tissue was associated with collagen fibres and elicited a macrophage and multinucleated giant cell reaction. Mast cells were not found within sponges. Hydroxyapatite deposition was associated with an increase in sponge weight compared with controls. The injection of PbAc elicited calcification in granulation tissue in the same time scale reported for calcergy in mature connective tissue and the phenomenon of calcergy does not require the presence of collagen fibres or mast cells in its early stages.

Animals↗

Determination of complex mixtures of airborne isocyanates and amines. Part 3. Methylenediphenyl diisocyanate, methylenediphenylamino isocyanate and methylenediphenyldiamine and structural analogues after thermal degradation of polyurethane.

A method is presented for the determination of isocyanates in polymeric methylenediphenyl diisocyanate (MDI) and related compounds formed during the thermal decomposition of polyurethane (PUR). Derivatization of isocyanates was performed in impinger flasks containing dibutylamine (DBA) with the formation of urea derivatives. Compounds containing amine groups were then derivatized with ethyl chloroformate (ET to give urethane derivatives. Reversed-phase liquid chromatography, with a gradient flow rate of 40 milligrams min-1 and mass spectrometry in the electrospray mode monitoring positive ions was studied. Injection volumes of up to 10 milligrams of the sample were made possible by using column focusing. 1,5-Naphthyldiisocyanate-DBA and 1,5-naphthyldiamine-ET derivatives were used as internal standards. Virtually linear calibration curves were obtained for 4,4'-MDI-DBA and 4,4'-methylenediphenyldiamine-ET (MDA-ET) and the correlation coefficients were 0.9952-0.9964 (n = 14). The precision for five injections of samples spiked with 4,4'-MDA-ET, and 4,4'-MDI-DBA ar concentrations of 50 nmol ml-1 was 2.76 and 2.55%, respectively. The instrumental detection limit, defined as three times the noise, was 4 fmol of MDI-DBA and 50 fmol of MDA-ET injected. In chromatograms of polymeric MDI derivatized with diethylamine, dipropylamine and DBA, the presence of several structural isomers and analogues in polymeric MDI was demonstrated. In the chromatograms of thermal decomposition products of MDI-PUR, in addition to isocyanates, related amino isocyanates and amines were also observed.

Air Pollutants, Occupational↗

MALDI-MS and colorimetric analysis of diisocyanate and polyol migrants from model polyurethane adhesives used in food packaging.

The identification of the migrants, into food simulants, from a series of polyurethane adhesives used in the manufacture of plastic film laminates for use in common food packaging is described. Commercial materials, based on four different model adhesive systems, were prepared by an industrial collaborator. The MALDI-MS fingerprint patterns of the three polyether and one polyester polyol components of these adhesives were obtained for reference purposes. The decrease in the level of diisocyanate as a migrant versus time after lamination was confirmed by colorimetric measurements. The migration of the standard polyol samples through polyethylene pouches into water at 70 degrees C has been demonstrated and also the attenuation effect for different polyols. Cured laminates in the form of pouches were used to carry out the migration experiments into distilled water, inside the pouch, at 70 degrees C over a period of 2 h. Comparison of the migration results from the food packaging laminates with those from the polyethylene film confirmed the migration of unreacted polyol components for the polyether-based systems. Cyclic oligomers from the polyol starting materials were identified as the migrants from the polyester-based adhesive.

Colorimetry↗

Investigation of amine and polyol functionality in extracts of polyurethane wound management dressings using MALDI-MS.

Polyurethane (PU) foams used in wound management are produced by a reaction between aromatic diisocyanates and polyether polyols. There is concern that residues of these starting materials, which may contain aromatic amine functionality, may leach from the finished polymer during in vivo applications. Furthermore, oligomers and additives may be leached from the PU system after the polymerization process is complete. Finished polymers have, therefore, been extracted with a range of solvents, such as water, diethyl ether and dilute HCl. The extracts were subjected to MALDI-MS (matrix-assisted laser desorption ionization mass spectrometry) analysis in an attempt to determine the amine and polyol functionality. Direct MALDI-MS analysis of the wound dressing extracts indicated the presence of components based on the polyols [corrected] used in the formulation of the foam. The spacing between the peaks identified the base monomer used in the polyol. MALDI-MS analysis of the fluorescamine derivatives of model amine compounds has demonstrated the anticipated increase in mass (278 for monoamines and 278 and 556 for diamines). Similar results were obtained from the derivatization of model polyols with phenyl isocyanate, where the mass shift (n x 119) was a direct measure of the number of active hydroxyl groups. Fluorescamine labelling of PU foams shows the colour change which could be [corrected] indicative of the presence of an amine, but the subsequent MALDI-MS analysis was unable to demonstrate the anticipated increase in mass.

Amines↗