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At least 109 records · Page 6Linked to original sources

PubMed1986

Bursting pressures of CO2 laser-welded rabbit ileum.

In this study, the short-term bond strength of laser-welded New Zealand white rabbit ileum was examined. Forty-eight longitudinally oriented 0.5-cm transmural, scalpel incisions were reanastomosed solely through the use of the CO2 continuous wave laser at low energy levels. Random power levels of 250, 500, 750, or 1,000 mW were delivered to weld sites by either continuous application for 30 seconds or a pulsating application (ie, 0.5 seconds on, 0.5 seconds off) for 60 seconds. This provided 53.6, 107.1, 160.7, and 214.3 J/cm2, respectively. With the aid of a plexiglass clamp and pressure monitored infusion system, each type of weld was tested six times to determine the intraluminal hydrostatic pressure required to burst the welded seam 1 minute after completing the weld. For the welds made with 107.1, 160.7, and 214.3 J/cm2 in both lasing modes, the mean bursting pressure was 40.7 mmHg (SD +/- 24.9) with no statistically significant difference in weld strengths at these energy densities. There was also no difference between continuous and pulsating delivery methods. However, the energy density of 53.6 J/cm2 in either method produced a mean bursting pressure significantly lower than those produced by the higher energy densities tested and below the estimated basal ileal intraluminal pressure of approximately 9 mmHg. Since 107.1 J/cm2 energy density caused the minimal gross tissue changes while producing an equally strong bond and since continuous is faster than pulsating, 500 mW of continuous delivery was considered the optimal setting for the CO2 laser welding of rabbit ileum.

Animals↗

PubMed1987

Preliminary report: a new technique of enterotomy closure using Nd:YAG laser welding compared to suture repair.

This study compared the histology and tensile strength of Nd:YAG laser welded and sutured small bowel enterotomies in Sprague-Dawley rats. Enterotomies (0.5 cm long) were either welded with the Nd:YAG laser (1 W and 10.6 sec pulses) or repaired with interrupted, simple 6-O silk sutures. Group I consisted of seven animals; five with enterotomies repaired by laser welding and two repaired by suturing. Group II consisted of eight animals with each having both laser and suture repairs. Animals were killed and specimens were removed and examined at 1 day, and at 1, 2, and 3 weeks postoperatively to compare the progression of healing. On macroscopic examination the laser welded enterotomies were closed 84% of the time and only 23% had adhesion formation while 90% of sutured repairs were closed and 100% had adhesion formation. Histologic examination of both suture and laser welded enterotomies demonstrated active healing at 1 week with minimal collagen bridging the enterotomies. At 2 and 3 weeks the sutured enterotomies had granulomatous reaction around the sutures while the laser welded enterotomies had minimal inflammatory response and near normal small bowel histology. The tensile strength of the 3-week specimens from both the suture and laser welded enterotomies were 50% of normal bowel. These findings suggest that the laser welding of small bowel enterotomies is comparable in closure and tensile strength to suture repair. The time required to repair the enterotomy is significantly decreased, the procedure is easily performed, and there is a marked decrease in adhesion formation following laser repair.

Animals↗

PubMed2005

Comparative study of the surface characteristics, microstructure, and magnetic retentive forces of laser-welded dowel-keepers and cast dowel-keepers for use with magnetic attachments.

STATEMENT OF PROBLEM: Information regarding the merits and problems associated with connecting a keeper to a dowel and coping using a laser welding technique has not been explored extensively in the dental literature. PURPOSE: This in vitro study compared the surface characteristics, microstructure, and magnetic retentive forces for a dowel and coping-keeper mechanism fabricated using a laser welding process and a cast-to casting technique. MATERIAL AND METHODS: Five cast-to and 6 laser-welded dowel and coping-keeper specimens were tested. Using 5 freestanding keepers as the control group, the surface characteristics and microstructures of the specimens were examined by means of stereomicroscopy, metallographic microscopy, and scanning electron microscopy (SEM). Energy-dispersive spectroscopic (EDS) microanalysis with SEM provided elemental concentration information for the test specimens. The vertical magnetic retentive forces (N) of the 3 groups were measured using a universal testing machine. The results were statistically compared using 1-way analysis of variance and the Newman-Keuls multiple range test (alpha =.05). RESULTS: The laser-welded dowel-keeper generally maintained its original surface smoothness as well as the original microstructure. Elements diffused readily through the fusion zone. The surface of the cast dowel-keeper became rough with the formation of an oxide layer, the microstructure changed, and there was only limited elemental diffusion in the fusion zone. The average vertical magnetic retentive force of the laser-welded group, the cast group, and the control group were 4.2 +/- 0.2 N, 3.8 +/- 0.3 N, and 5.6 +/- 0.3 N, respectively. Statistically significant differences in vertical magnetic retentive force were found between the control group and both the laser-welded and cast groups (P <.01). Compared with the cast dowel-keepers, the average vertical magnetic retentive force of the laser-welded dowel-keepers was significantly higher (P <.05). CONCLUSION: The laser welding technique had less influence on the surface characteristics, the microstructure, and the magnetic retentive forces of keepers relative to techniques that incorporate a keeper at the time of cast dowel and coping fabrication.

Dental Prosthesis Retention↗

PubMed1992

Hypospadias repair using laser welding of ventral skin flap in rabbits: comparison with sutured repair.

We tested the feasibility of laser welding in hypospadias repair. A total of 30 New Zealand white rabbits (2 groups of 15) underwent creation of distal hypospadias. In the control group ventrally placed skin flaps were created and sutured to the urethra. In the experimental group the ventrally placed skin flaps were welded to the urethra using a continuous wave diode laser (808 plus or minus 1 nm., 6.25 watts per cm.2). The welded anastomoses were strengthened by applying a solder of fibrinogen combined with a laser energy-absorbing dye. No stents were left indwelling. Operative time using laser welding was considerably less than that with sutured repair. No fistulas were seen in the welded urethras, and no significant foreign body reaction was identified in the laser welded repairs. Hypospadias repair in the rabbit using the laser welding technique seems to be a feasible alternative to suture repair. Topical energy-absorbing dyes that enhance thermosetting solders further increase weld strength while reducing collateral thermal damage to target tissues.

Animals↗

PubMed2002

Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens.

Welding characteristics of aluminum, aluminum alloy and stainless steel plate specimens of 6.0 mm thickness by a 15 kHz ultrasonic butt welding system were studied. There are no detailed welding condition data of these specimens although the joining of these materials are required due to anticorrosive and high strength characteristics for not only large specimens but small electronic parts especially. These specimens of 6.0 mm thickness were welded end to end using a 15 kHz ultrasonic butt welding equipment with a vibration source using eight bolt-clamped Langevin type PZT transducers and a 50 kW static induction thyristor power amplifier. The stainless steel plate specimens electrolytically polished were joined with welding strength almost equal to the material strength under rather large vibration amplitude of 25 microm (peak-to-zero value), static pressure 70 MPa and welding time of 1.0-3.0 s. The hardness of stainless steel specimen adjacent to a welding surface increased about 20% by ultrasonic vibration.

Journal Article↗

PubMed2002

Ultrasonic plastic welding using fundamental and higher resonance frequencies.

Ultrasonic plastic welding using fundamental and higher resonance frequency vibrations simultaneously was studied. Using higher frequency, welding characteristics is improved due to the larger vibration loss of plastic materials. The 26 kHz welding tip vibrates in maximum velocity of over 4.5 m/s (peak-to-zero value) under a fundamental resonance frequency and there are several higher resonance frequencies up to 95 kHz whose vibration velocities are over one-third that of the fundamental frequency. Welding characteristics of 1.0-mm-thick polypropylene sheets are measured in the cases the vibration system are driven under combined driving voltages of fundamental and higher resonance frequencies. Welded area increases as number of driven higher frequencies increases. The welded area by three frequencies is about three to four times that of the case where only the fundamental frequency is driven. The welding characteristics of ultrasonic plastic welding are improved significantly by driving higher resonance frequencies simultaneously.

Journal Article↗

PubMed2000

The propagation of ultrasound in an austenitic weld

The propagation of ultrasound through an austenitic weld is investigated experimentally as well as in a numerical simulation. The weld is insonified at normal incidence to the fusion line with a longitudinal contact transducer. In order to experimentally trace the ultrasound through the weld, slices of different thicknesses from the original weld have been fabricated. Through-transmission A-scans have then been produced for each weld slice and compared with the corresponding numerical simulation. A comparison of the direction of ultrasound propagation through the weld for the two approaches shows quite good agreement. However, attenuation due to scattering at grain boundaries in the weld is poorly modelled in the simulation. In order to improve this, a better model of the weld is needed.

Journal Article↗

PubMed2000

Transverse and torsional complex vibration systems for ultrasonic seam welding of metal plates

Transverse and torsional complex vibration systems for ultrasonic seam welding of metal plate specimens, using a 27 kHz complex vibration disk welding tip vibrating in transverse and torsional vibration modes, were studied. Using a complex vibration welding system with a welding tip vibrating in elliptical or circular locus, thick plate specimens can be welded with a more uniform and larger area compared to a conventional ultrasonic welding system. The disk welding tip vibrates in an elliptical or circular locus. The complex vibration system can continuously weld multiple parts of metal plate specimens such as heat sinks with a large number of fins.

Journal Article↗

PubMedDate not supplied

A follow-up study of male exposure to welding and time to pregnancy.

The aim of this study was to estimate whether male welding has an impact on couple fecundability (the probability of conceiving in a menstrual cycle). A sample of Danish couples without previous reproductive experience was recruited nationwide by postal letters to members of the union of metal workers and three other trade unions. Among 430 included couples, 201 males were metal workers and 130 were welders. The couples were followed for a maximum of six menstrual cycles from termination of birth control until a clinical pregnancy was detected. Compared with nonwelding metal workers the fecundability odds ratio (OR) of male exposure to welding was 0.86 (95% confidence interval [CI] 0.58-1.28). An interaction between male smoking and welding was found; within smokers the OR for welding was 0.40 (95% CI 0.17-0.95) and within nonsmokers it was 1.22 (95% CI 0.74-1.99). Previous welding exposure was negatively related to fecundability among smokers (OR 0.84 per year with mild steel welding, OR 0.76 per year with stainless steel welding). No significant results were found when comparing with an external group of nonmetal workers. Decreased fecundability among smoking welders attributable to both current and previous welding exposure is possible, but these findings were the results of subanalyses that were not part of the a priori hypothesis.

Adult↗

PubMed1998

Laser tissue welding: a urological surgeon's perspective.

Laser tissue welding has proven its efficacy in the laboratory setting when compared with more traditional modalities of tissue reapproximation. In the clinical environment, several areas including urethral reconstructive surgery have shown great promise. Several technological advancements including solder development, chromophore enhancement and temperature control have improved upon the welding process and have added more precision and reproducibility to the technique. The current potential applications for laser welding in urology are numerous. On a molecular level, growth factor supplementation has certain potential in improving upon weld site healing and wound strength. Laparoscopic surgery with its need for less cumbersome modes of tissue closure is a field that will greatly benefit from the technology of laser tissue welding. Surgical specialties outside of urology are also participating in developing the field of laser welding. In particular, cardiothoracic surgery, otolaryngology, plastic surgery, neurosurgery among others, have utilized the concept of laser tissue welding. There are many ares that have potential use for laser welding that have yet to be explored. Further investigation will likely reveal more applications for this valuable technology.

Forecasting↗

PubMedDate not supplied

Microstructures of brazings and welds using grade 2 commercially pure titanium.

PURPOSE: Microstructural analyses of commercially pure titanium (CpTi) are scarce. The present report presents the micrographs, fractographs, elemental characteristics, and hardness profiles of brazed joints and weldments using machined rods of CpTi. MATERIALS AND METHODS: CpTi rods were joined using four techniques: laser welding, electric-arc welding, electron-beam welding, and gold- and Ti-filler brazing. The specimens were then subjected to tensile and fatigue loading. After sectioning and patterning, optical micrographs of intact joints were obtained. Fractured surfaces were investigated using scanning electron microscopy (SEM). The joint's composition was determined by SEM-energy dispersive x-ray analysis. Hardness was determined at specific locations using a microindenter. RESULTS: While laser welding left the parent metal's equiaxed structure fairly intact, electric-arc welding, electron-beam welding, and brazing created a heat-affected zone in the vicinity of the joint. The extent and characteristics of the heat-affected zone depended on the amount of heat transferred to the specimens. In this respect, brazing essentially increased grain size and altered their shape. Electron-beam welding augmented this phenomenon, yielding grains that encompassed the full diameter of the joint. Electric-arc welding disrupted the granular pattern and generated highly lamellar/acicular structures. CONCLUSION: Hardness was not a good indicator of mechanical resistance, nor was the joint's structural continuity with the parent substrate. Still, acicular microstructures were characterized by a peculiar behavior in that such joints were highly resistant to tensile stresses while their fatigue strength ranged among the lowest of the joints tested.

Copper↗

PubMed2002

Laser welded vesicourethral anastomosis in an in vivo canine model: a pilot study.

PURPOSE: We evaluated laser welding as an alternative method of forming the vesicourethral anastomosis. MATERIALS AND METHODS: Eight dogs underwent open total prostatectomy, including 4 in which the vesicourethral anastomosis was formed by 830 nm. diode laser welding using a chromophore doped albumin solder and 3 or 4 support sutures. The remaining 4 anastomoses were conventionally formed using 8 interrupted sutures. Acute leakage was tested intraoperatively. The anastomosis of 1 animal per group was assessed on postoperative days 3, 5, 7 and 14 by radiography before sacrifice. Each anastomotic specimen was then tested for leak pressure and examined histologically. RESULTS: There were no leaks during intraoperative testing of laser welded or sutured anastomoses. On radiography there were no leaks in the laser welded group. In 1 control there was slight localized leakage. All anastomoses achieved physiological leak pressures of 70 mm. Hg or greater with 3 of the 4 in the laser welded group recording supraphysiological pressures of greater than 200 mm. Hg. While 3 of the 4 laser welded specimens showed evidence of muscle necrosis, there were no other differences in healing in the 2 groups. CONCLUSIONS: These short-term results suggest that diode laser welded vesicourethral anastomosis is feasible. This technique has the potential to simplify anastomotic formation in laparoscopic radical prostatectomy, shortening operative time. Diode laser welding in this small cohort created an immediate and ongoing watertight anastomosis and, therefore, it may also be an alternative in open radical prostatectomy cases. Further study is needed to assess long-term effects on healing.

Anastomosis, Surgical↗

PubMed2004

[An experimental study on laser-welded dissimilar alloys in dentistry.].

PURPOSE: This study evaluated the mechanical properties and microstructure of the joints of laser-welded dissimilar alloys usually used in clinical nowadays. METHODS: The dissimilar alloys for Co-Cr alloy,Ni-Cr alloy and pure titanium were laser-welded. The joints were tested for the ultimate tensile strength (UTS) and the ultimate bending strength (UBS). The tensile fracture surfaces were examined by scanning electron microscopy (SEM). Metallurgical analysis was also performed on polished longitudinal sectioned samples. RESULTS: Laser-welded dissimilar alloys between Co-Cr and Ni-Cr alloy can yield satisfactory mechanical properties, and there was no significant difference of UTS and UBS between Co-Cr welding wire group and Ni-Cr welding wire group (P>0.05). The laser-welded joints for dissimilar metal of pure titanium and Co-Cr,pure titanium and Ni-Cr, showed more brittle characteristics and severe defects (pores and cracks). CONCLUSIONS: With Co-Cr or Ni-Cr welding wire, the laser-welded dissimilar alloys of Co-Cr alloy and Ni-Cr alloy can yield satisfactory joints. But pure titanium and Co-Cr alloy, pure titanium and Ni-Cr alloy cannot be directly melted together.

Dental Alloys↗

PubMedDate not supplied

The effects of tack welding and increasing surface area on the tensile strength of silver electric and flame soldered stainless steel joints.

The purposes of this study were: 1) to compare silver solder joint strength using flame and electric soldering techniques, and 2) to determine the effect of tack welding and increasing metal-to-metal contact area prior to tack welding, on the tensile strength of silver solder joints. Six methods: (flame soldered; tack welded and flame soldered; increased contact area, tack welded, and flame soldered; electrosoldered; tack welded and electrosoldered; and increased contact area, tack welded, and electrosoldered) were used to produce 15 solder joints in each group. The tensile strength of the joints were tested with Instron Universal Testing Machine. Flame soldering resulted in joints with significantly higher tensile strength (P < or = 0.001). Tack welding had no significant effect on the tensile strength of the joints. Increasing the contact area had no significant effect on the tensile strength of tack welded electric soldered joints, but significantly weakened the flame soldered joints (P < or = 0.05).

Analysis of Variance↗

PubMed1981

Fracture hip prostheses due to welding defects.

Two retrieved Moore type hip prostheses of cast Co-Cr-Mo-alloy were examined after metallic failure. The first case concerns a fatigue fracture in the stem of the prosthesis due to an abrupt change in the cross-sectional area and the presence of inappropriate welding beads in the stem. The abrupt change occurring at a transition from an I-beam into a rectangular profile gives rise to stress concentrations thus increasing change of fatigue crack initiation. The second case is a fracture of the hollow head of the prosthesis through a weld. The two parts of the cast femoral head were incompletely welded. Comparison with similar welds in other femoral heads of prostheses of the same type reveals a poor welding uniformity. Hence, both fractures are associated with the welding process. A critical investigation is needed to find optimal welding conditions for Co-Cr-Mo-alloy prostheses.

Biomechanical Phenomena↗

PubMed2006

Heart rate variability, hemostatic and acute inflammatory blood parameters in healthy adults after short-term exposure to welding fume.

The present study aimed to investigate, whether short-term experimental exposure to high levels of welding fumes would be capable of exerting acute effects in healthy subjects. Specifically, we assessed cardiovascular function in terms of heart rate variability (HRV) as well as the concentrations of inflammatory mediators and hemostatic proteins in blood as outcome measures. Twenty subjects without a history of airway and cardiovascular diseases were exposed to either control air or welding fume for 1 h on 2 separate days under standardized conditions. The median concentration of the alveolar particle fraction during welding was 3.5 mg/m(3 )(quartiles: 1.4-6.3 mg/m(3); range 1.0-25.3 mg/m(3)). Five hours later a panel of clinical assessments was performed, including HRV measurement and drawing of blood samples. There were no changes in symptom ratings or lung function after welding fume exposure. Exposures did also not differ regarding effects on time- and frequency-domain parameters of HRV. Similarly, blood leukocyte numbers, cell differentials and the blood levels of fibrinogen, C-reactive protein, antithrombin III, factor VIII, von Willebrand factor, ristocetin cofactor, sICAM-1, tumor necrosis factor alpha, interleukin 6, interleukin 8 and epithelial neutrophil activating peptide 78 were not altered by welding fume inhalation. However, there was a significant fall in the level of endothelin-1 (P < 0.01). In conclusion, the data did not indicate effects of clinical significance of a short-term high-level exposure to welding fumes on HRV or a set of blood hemostatic and acute inflammatory parameters in healthy subjects. The small but statistically significant effect on endothelin levels demonstrated that measurable effects could be elicited even in these individuals. Overall, welding fumes are not likely to exert acute cardiovascular effects in healthy individuals.

Adult↗

PubMed1978

Mutagenicity of fume particles from metal arc welding on stainless steel in the Salmonella/microsome test.

Mutagenic activity of fume particles produced by metal arc welding on stainless steel (ss) is demonstrated by using the Salmonella/microsome mutagenicity test described by Ames et al., with strain TA100 (base-pair substitution) and TA98 (frame-shift reversion). Results of a representative but limited selection of processes and materials show that mutagenic activity is a function of process and process parameters. Welding on stainless steel produces particles that are mutagenic, whereas welding on mild steel (ms) produces particles that are not. Manual metal arc (MMA) welding on stainless steel produces particles of higher mutagenic activity than does metal inert gas (MIG) welding, and fume particles produced by MIG welding under short-arc transfer. Further studies of welding fumes (both particles and gases) must be performed to determine process parameters of significance for the mutagenic activity.

Gases↗

PubMed1996

Electromagnetic interference from welding and motors on implantable cardioverter-defibrillators as tested in the electrically hostile work site.

OBJECTIVES: This study was designed to determine the susceptibility of an implanted cardioverter-defibrillator to electromagnetic interference in an electrically hostile work site environment, with the ultimate goal of allowing the patient to return to work. BACKGROUND: Normal operation of an implanted cardioverter-defibrillator depends on reliable sensing of the heart's electrical activity. Consequently, there is concern that external electromagnetic interference from external sources in the work place, especially welding equipment or motor-generator systems, may be sensed and produce inappropriate shocks or abnormal reed switch operation, temporarily suspending detection of ventricular tachycardia or ventricular fibrillation. METHODS: The effects of electromagnetic interference on the operation of one type of implantable cardioverter-defibrillator (Medtronic models 7217 and 7219) was measured by using internal event counter monitoring in 10 patients operating arc welders at up to 900 A or working near 200-hp motors and 1 patient close to a locomotive starter drawing up to 400 A. RESULTS: The electromagnetic interference produced two sources of potential interference on the sensing circuit or reed switch operation, respectively: 1) electrical fields with measured frequencies up to 50 MHz produced by the high currents during welding electrode activation, and 2) magnetic fields produced by the current in the welding electrode and cable. The defibrillator sensitivity was programmed to the highest (most sensitive) value: 0.15 mV (model 7219) or 0.3 mV (model 7217). The ventricular tachycardia and ventricular fibrillation therapies were temporarily turned off but the detection circuits left on. CONCLUSIONS: None of the implanted defibrillators tested were affected by oversensing of the electric field as verified by telemetry from the detection circuits. The magnetic field from 225-A welding current produced a flux density of 1.2 G; this density was not adequate to close the reed switch, which requires approximately 10 G. Our testing at the work site revealed no electrical interference with this type of defibrillator. Patients were allowed to return to work. The following precautions should be observed by the patient: 1) maintain a minimal distance of 2 ft (61 cm) from the welding arc and cables or large motors, 2) do not exceed tested currents with the welding equipment, 3) wear insulated gloves while operating electrical equipment, 4) verify that electrical equipment is properly grounded, and 5) stop welding and leave the work area immediately if a therapy is delivered or a feeling of lightheadedness is experienced.

Defibrillators, Implantable↗