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Phase separation micromolding: a new generic approach for microstructuring various materials.

Phase separation micromolding (PSmicroM) is a versatile microfabrication technique that can be used to structure a very broad range of polymers, including block copolymers and biodegradable and conductive polymers without the need for clean-room facilities. By incorporating a subsequent process step, carbon, ceramic, and metallic microstructures can also be fabricated from a polymeric or hybrid precursor. The replication process is straightforward and cost-effective. It relies on phase separation of a polymer solution while in contact with a structured mold. Intrinsic shrinkage during the phase separation facilitates the release of the replica from the mold, which increases the reliability of the process even at small feature sizes, thin polymer films, or high aspect ratios. Under suitable circumstances perforation of the polymer film can be obtained, resulting in completely open "through" microstructures. Furthermore, porosity can be introduced in a microstructure, which may result in unknown functionalities.

Alcohols↗

Effects of mobile phase composition on the reversed-phase separation of dipeptides and tripeptides with cyclodextrin-bonded-phase columns.

The effects of mobile phase composition on the reversed-phase separation of several dipeptides and tripeptides with a gamma-cyclodextrin-bonded-phase column have been studied. The addition of organic modifier (i.e. methanol) into the aqueous buffer (pH 4.65) mobile phase causes a minimum capacity factor value to be observed for each peptide. This is interpreted to result from two retention mechanisms involved in the separation. The adsorption process causes the retention time to decrease as the water content in the mobile phase is increased. The inclusion process acts in the opposite fashion. The presence of Cu(II) salt in the mobile phase allows further modifications of separation selectivity. This is because the peptide conformation changes upon Cu(II) complexation which in turn alter the hydrophobicity and/or inclusion stability of the peptide. The effects of mobile phase pH (3.6-5.6) and ionic strength (0.001-0.06) were not significant in the present application. Studies with a beta-cyclodextrin column show similar results.

1-Propanol↗

Electronic phase separation in correlated oxides: the phenomenon, its present status and future prospects.

Many transition metal oxide materials of high chemical purity are not necessarily monophasic. Thus, single crystals of chemically pure rare earth manganites and cobaltates of the general formula Ln(1-x)A(x)MO(3) (Ln=rare earth metal, A=alkaline earth metal, M=Mn, Co) exhibit the phenomenon of electronic phase separation wherein "phases" of different electronic and magnetic properties coexist. Such phase separation, the length scale of which can vary anywhere between a few nanometers to microns, gives distinct signatures in X-ray and neutron diffraction patterns, electrical and magnetic properties, as well as in NMR and other spectroscopies. While the probe one employs to investigate electronic phase separation depends on the length scale, it is noteworthy that direct imaging of the inhomogeneities has been accomplished. Some understanding of this phenomenon has been possible on the basis of some of the theoretical models, but we are far from unraveling the varied aspects of this new phenomenon. Herein, we present the highlights of experimental techniques and theoretical approaches, and comment on the future outlook for this fascinating phenomenon.

Journal Article↗

Phase separation in PS/PVME thin and thick films.

Phase separation in both thin and thick films of polystyrene (PS) and poly(vinyl methyl ether) (PVME) was studied by small-angle laser light scattering (SALLS), atomic force microscopy (AFM), optical microscopy, and X-ray photoelectron spectroscopy (XPS). Blend films with controlled thickness were obtained by spin-coating polymer-toluene solutions with various concentrations. Films with thicknesses smaller and larger than the maximum wavelength of concentration fluctuations were considered. Morphology of the blend films was characterized during and after phase separation. The obtained peculiar morphology was related to surface enrichment with the lower-surface-energy component, as was verified by XPS analyses.

Journal Article↗

Filler-induced composition waves in phase-separating polymer blends.

The influence of immobile filler particles (spheres, fibers, platelets) on polymer-blend phase separation is investigated computationally using a generalization of the Cahn-Hilliard-Cook (CHC) model. Simulation shows that the selective affinity of one of the polymers for the filler surface leads to the development of concentration waves about the filler particles at an early stage of phase separation in near critical composition blends. These "target" patterns are overtaken in late-stage phase separation by a growing "background" spinodal pattern characteristic of blends without filler particles. The linearized CHC model is used to estimate the number of composition oscillations emanating from isolated filler particles. In far-off-critical composition blends, an "encapsulation layer" grows at the surface of the filler rather than a target pattern. The results of these simulations compare favorably with experiments on filled phase-separating ultrathin blend films in which the filler particles are immobilized on a solid substrate.

Journal Article↗

A solid-state NMR study of molecular mobility and phase separation in co-spray-dried protein-sugar particles.

Molecular mobility and physical form of co-spray-dried sugar-lysozyme formulations were evaluated. Co-spray-dried trehalose:lysozyme and sucrose:lysozyme formulations in 1:9, 1:1 and 9:1 ratios (w:w) were stored at 0% RH and 75% RH for 5-6 days. Molecular mobility and physical form of the co-spray-dried formulations after storage were determined by using 13C and 1H solid-state NMR as well as X-ray powder diffractometry. The results showed that increasing sugar content in co-spray-dried formulations stored at 0% RH decreased molecular mobility of the amorphous formulations indicating a close association of the protein and sugar. Exposure of sugar-lysozyme 1:1 and 9:1 formulations to 75% RH led to separation of sugar and protein phases, where the sugar phase was crystalline. The intimate sugar-lysozyme interaction of the formulations stored at 0% RH and the phase separation of the sugar-rich formulations stored at 75% RH were also confirmed by using 13C solid-state NMR spin-lattice relaxation time-filter (T1-filter) measurements. The propensity of sucrose and trehalose to crystallise was similar; however, the results suggest that part of the sugar in the phase-separated formulations remained amorphous and in close association with lysozyme.

Carbohydrates↗

Fast growth in phase-separating A-B-copolymer ternary mixtures with a chemical reaction.

We study the dynamics of phase separation of a binary A-B- polymer mixture with copolymer C, which is produced by the reaction of two counterpart reactive polymers A and B at the interface via the chemical reaction A+B right harpoon over left harpoon C. For low interfacial energy between the A and B phases, where the copolymer prefers to locate at interfaces, we show that the chemical reaction accelerates the phase separation of the system dramatically, because the backward reaction always drives the creation of immiscible A and B pairs at interfaces, which speed up the phase separation of the system, while the forward reaction process becomes more and more difficult as the interfaces are gradually saturated by copolymers. We also indicate that for a fixed chemical reaction rate constant, as the initial concentration of the copolymers increases, the domain growth at the late stage is speeded up as a result of the backward chemical reaction. However, when the interfacial energy is high, both forward and backward reactions coexist due to the occurrence of unsaturated interfaces, but the relative strength of reaction rates has no appreciable effect on domain growth during spinodal decomposition, because the interfacial energy dominates phase separation.

Journal Article↗

Phase separation of polystyrene/poly(vinylmethylether)/organoclay nanocomposites.

The effect of addition of organically modified montmorillonite (OMMT) on the phase separation of polystyrene (PS)/poly(vinyl methyl ether) (PVME) blend was examined. Using two types of OMMT modified with two different kinds of surfactants, the effect of organic modification on nanocomposites was investigated by focusing on three major aspects: phase transition, morphological study, and melt rheological behavior both below and above the critical transition temperature. X-ray diffraction (XRD) patterns revealed the formation of intercalated nanocomposites and transmission electron micrographic (TEM) observations showed that the ordering of silicate layers in blend matrix is well matched with the XRD patterns. The addition of clay was found to affect both the mechanism of phase separation and the final morphology. Such effects resulted in uncommon rheological behavior of the blend both below and above the critical transition temperature. Surface phase separation of thin films for virgin blend and nanocomposites was also examined by atomic force microscopy (AFM). Morphology resulting after phase separation was found to be dependent on the nature and the amount of OMMT added to the polymer blend.

Aluminum Silicates↗

Poly(ethylene glycol)-induced and temperature-dependent phase separation in fluid binary phospholipid membranes.

Exclusion of the strongly hygroscopic polymer, poly(ethylene glycol) (PEG), from the surface of phosphatidylcholine liposomes results in an osmotic imbalance between the hydration layer of the liposome surface and the bulk polymer solution, thus causing a partial dehydration of the phospholipid polar headgroups. PEG (average molecular weight of 6000 and in concentrations ranging from 5 to 20%, w/w) was added to the outside of large unilamellar liposomes (LUVs). This leads to, in addition to the dehydration of the outer monolayer, an osmotically driven water outflow and shrinkage of liposomes. Under these conditions phase separation of the fluorescent lipid 1-palmitoyl-2[6-(pyren-1-yl)]decanoyl-sn-glycero-3-phosphocholine (PPDPC) embedded in various phosphatidylcholine matrices was observed, evident as an increase in the excimer-to-monomer fluorescence intensity ratio (IE/IM). Enhanced segregation of the fluorescent lipid was seen upon increasing and equal concentrations of PEG both inside and outside of the LUVs, revealing that osmotic gradient across the membrane is not required, and phase separation results from the dehydration of the lipid. Importantly, phase separation of PPDPC could be induced by PEG also in binary mixtures with 1,2-dimyristoyl-sn-glycero-3-phosphocholine (DMPC), 1-stearoyl-2-oleoyl-sn-glycero-3-phosphocholine (SOPC), and 1-palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine (POPC), for which temperature-induced phase segregation of the fluorescent lipid below Tm was otherwise not achieved. In the different lipid matrices the segregation of PPDPC caused by PEG was abolished above characteristic temperatures T0 well above their respective main phase transition temperatures Tm. For 1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC), DMPC, SOPC, and POPC, T0 was observed at approximately 50, 32, 24, and 20 degrees C, respectively. Notably, the observed phase separation of PPDPC cannot be accounted for the 1 degree C increase in Tm for DMPC or for the increase by 0.5 degrees C for DPPC observed in the presence of 20% (w/w) PEG. At a given PEG concentration maximal increase in IE/IM (correlating to the extent of segregation of PPDPC in the different lipid matrices) decreased in the sequence 1,2-dihexadecyl-sn-glycero-3-phosphocholine (DHPC) > DPPC > DMPC > SOPC > POPC, whereas no evidence for phase separation in 1,2-dioleoyl-sn-glycero-3-phosphocholine (DOPC) LUV was observed (Lehtonen and Kinnunen, 1994, Biophys. J. 66: 1981-1990). Our results indicate that PEG-induced dehydration of liposomal membranes provides the driving force for the segregation of the pyrene lipid. In brief, phase separation of PPDPC from the matrix lipid could be attributed to the diminishing effective size of the phosphatidylcholine polar headgroup resulting from its partial dehydration by PEG. This in turn would allow for enhanced van der Waals interactions between the acyl chains of the matrix lipid, which then caused the exclusion of PPDPC due to the perturbing bulky pyrene moiety. Phase separation in DMPC/PPDPC liposomes was abolished by the inclusion of 25 mol % cholesterol and to a lesser extent by epicholesterol.

Chemical Phenomena↗

Arrested phase separation in a short-ranged attractive colloidal system: a numerical study.

We numerically investigate the competition between phase separation and dynamical arrest in a colloidal system interacting via a short-ranged attractive potential. Equilibrium fluid configurations are quenched at two different temperatures below the critical temperature and followed during their time evolution. At the lowest studied T, the phase-separation process is interrupted by the formation of an attractive glass in the dense phase. At the higher T, no arrest is observed and the phase-separation process proceeds endlessly in the simulated time window. The final structure of the glass retains memory of the interrupted phase-separation process in the form of a frozen spinodal decomposition peak, whose location and amplitude is controlled by the average packing fraction. We also discuss the time evolution of the nonergodicity parameter, providing evidence of a progressively decreasing localization length on increasing the packing fraction. Finally, we confirm that the reported results are independent of the microscopic dynamics.

Journal Article↗

Coupling between polysaccharide gelation and micro-phase separation of globular protein clusters.

The effect of gelation of the polysaccharide phase on the phase separation was investigated for mixtures of anionic polysaccharide (kappa-carrageenan) and globular protein (beta-lactoglobulin) clusters at pH 7 well above the iso-electric point. Gelation of kappa-carrageenan was induced by cooling in the presence of KCl. In the liquid state the protein clusters phase-separate into relatively dense micro-domains. When the polysaccharide phase gelled during cooling, the turbidity of the systems decreased dramatically. Light scattering experiments showed that the density of the micro-domains decreased, while microscopy showed that the number and size was not strongly modified. It is concluded that smaller protein clusters leave the micro-domains when kappa-carrageenan gels. The effect could be reversed by reheating the samples and thus melting the gel and was observed for repeated heating and cooling cycles. The effect of gelation on phase separation decreases with increasing polysaccharide concentration and with ageing of the liquid mixture. The latter is caused by the formation of bonds between the protein clusters in the micro-domains that slowly reinforce with time.

Carrageenan↗

Macroporous poly(L-lactide) scaffold 1. Preparation of a macroporous scaffold by liquid--liquid phase separation of a PLLA--dioxane--water system.

A biodegradable poly(L-lactic acid) (PLLA) macroporous scaffold with a regular and highly interconnected structure in the size range from 50 to 150 mu m was fabricated from a PLLA--dioxane--water ternary system with the use of the thermally induced phase separation (TIPS) process. The phase diagram of PLLA with molecular weight above 200,000 was measured. It was found that a small change in the water content in the solvent caused a large shift in the cloud-point temperature. The porous morphology of the scaffold was closely related to the quenching route and formulation parameters, including polymer concentration, quenching temperature, aging time, and solvent composition of the ternary system. The porous morphology development in the scaffold was recorded as a function of aging time by scanning electronic microscopy (SEM). For systems with lower polymer concentrations (<4.5 wt%), polymer sedimentation occurred in the later stages of phase separation. A slight increase in the water content of the solvent mixture caused the sedimentation boundary to expand to higher polymer concentration. For systems with higher polymer concentrations (> or = 4.5 wt%), the development of phase separation was restricted by gelation that resulted from the crystallization of the PLLA chains. This gelation effect was greater at high polymer concentrations and low quenching temperatures. The macroporous expected scaffold could be optimized from the slow development of phase separation during the long coarsening process.

Absorbable Implants↗

31p-NMR investigations of phase separation in phosphatidylcholine/phosphatidylethanolamine mixtures.

A phase diagram of DPPC-DPPE mixture is constructed by an analysis of the temperature dependence of the anisotropy of chemical shift of the 31P-NMR signals of the individual components. At each temperature the phase state of the individual phospholipids is described. Thus 31P-NMR is more informative than other methods such as ESR, DSC and fluorescence. The measurements confirm the conclusion of other authors that there is a phase separation in the gel state. In the temperature range of the phase transition the molecules are exchanged rapidly between liquid-crystalline and solid regions. In addition to the phase diagram a theoretical approach is applied to estimate the relative distribution of like and unlike molecules in the liquid-crystalline state and a nonrandom distribution is found.

Magnetic Resonance Spectroscopy↗

Liquid-liquid phase separation in hemoglobins: distinct aggregation mechanisms of the beta6 mutants.

Reversible liquid-liquid (L-L) phase separation in the form of high concentration hemoglobin (Hb) solution droplets is favored in an equilibrium with a low-concentration Hb solution when induced by inositol-hexaphosphate in the presence of polyethylene glycol 4000 at pH 6.35 HEPES (50 mM). The L-L phase separation of Hb serves as a model to elucidate intermolecular interactions that may give rise to accelerated nucleation kinetics of liganded HbC (beta6 Lys) compared to HbS (beta6 Val) and HbA (beta6 Glu). Under conditions of low pH (pH 6.35) in the presence of inositol-hexaphosphate, COHb assumes an altered R-state. The phase lines for the three Hb variants in concentration and temperature coordinates indicate that liganded HbC exhibits a stronger net intermolecular attraction with a longer range than liganded HbS and HbA. Over time, L-L phase separation gives rise to amorphous aggregation and subsequent formation of crystals of different kinetics and habits, unique to the individual Hb. The composite of R- and T-like solution aggregation behavior indicates that this is a conformationally driven event. These results indicate that specific contact sites, thermodynamics, and kinetics all play a role in L-L phase separation and differ for the beta6 mutant hemoglobins compared to HbA. In addition, the dense liquid droplet interface or aggregate interface noticeably participates in crystal nucleation.

Amino Acid Substitution↗

Ca2+ induced phase separations in phospholipid mixtures.

We have probed the character of the observed phase separation in mixtures of phosphatidylcholines (PC) and/or phosphatidylethanolamines (PE) in the presence of CaCl2 solutions. Egg yolk phosphatidylethanolamine (EYPE) and a 1:1 molar ratio of dioleoylphosphatidylcholine/dioleoylphosphatidylethanolamine (DOPC/DOPE) were observed to undergo phase separation in CaCl2 solutions, as was previously observed for egg yolk phosphatidylcholine (EYPC) (L.J. Lis et al. Biochemistry, 20 (1981) 1771-1777). However, the mixed chain lipid, palmitoyloleoyl-PC, yielded only a single phase in water or CaCl2 solution. We hypothesize that two lipid species are necessary for the observed phase separation to occur, but that the separation itself is not a function of the individual lipid species, but of the mixture.

Calcium↗

Kinetics and thermodynamics of calcium-induced lateral phase separations in phosphatidic acid containing bilayers.

The effects of calcium on the mixing of synthetic diacylphosphatidylcholines (PC's) and diacylphosphatidylethanolamines (PE's) with the corresponding phosphatidic acids (PA's) have been examined by high-sensitivity differential scanning calorimetry and by measurements of the fluorescence of labeled PA or PC species in PA-PC bilayers. Calorimetrically derived phase diagrams for dimyristoyl- and dielaidoyl-substituted PA-PC and PA-PE mixtures indicate that these species are readily miscible in the absence of calcium but phase-separate very extensively in the presence of high levels of calcium (30 mM). The limiting solubilities of PA (Ca2+) in liquid-crystalline PC or PE bilayers are less than or equal to 10 and approximately 5 mol %, respectively, while approximately 20 mol % of PC or PE can be introduced into the "cochleate" phase of PA (Ca2+) before a distinct PC-rich (or PE-rich) phase appears. The kinetics of calcium-induced lateral phase separations were examined for dioleoyl- and dielaidoyl-substituted PA-PC unilamellar vesicles labeled with fluorescent (C12-NBD-acyl) PA or PC, whose fluorescence becomes partially quenched upon phase separation. Our results indicate that, for the PA-PC system, lateral phase separation is very rapid (approximately less than 1 s) after calcium addition and develops partially (possibly in only one face of the bilayer) when calcium is present only on one side of the bilayer. Moreover, phase separations can develop at a rate faster than that of vesicle diffusion when calcium is added to dilute suspensions of vesicles, suggesting that interbilayer contacts are not essential to promote phase separations.

Calcium↗

Liquid-liquid phase separation and static light scattering of concentrated ternary mixtures of bovine alpha and gammaB crystallins.

We have used light scattering, turbidimetry, and thermodynamic analysis to study the phase diagram of concentrated aqueous mixtures of the bovine lens proteins, gammaB crystallin, and alpha crystallin. We find that dilute alpha crystallin raises the phase separation temperature of concentrated gammaB crystallin, while more concentrated alpha crystallin suppresses phase separation. Very concentrated alpha/gammaB mixtures can reversibly cloud above 37 degrees C, even though gammaB alone phase separates only below temperatures near 0 degrees C, and alpha does not phase separate. At the scattering vector magnitude used, high-concentration alpha/gammaB mixtures scatter less light than the weighted average of their component alpha and gammaB solutions, while low-concentration alpha/gammaB mixtures scatter more than such a weighted average. We use a mean-field thermodynamic analysis of such ternary mixtures to show that the observed light scattering and phase boundaries of alpha and gammaB crystallin mixtures give evidence for prominent local fluctuations of relative protein composition. In the single phase, these fluctuations scatter comparatively little light, but are associated with enhanced thermodynamic instability. By applying this analysis to the experimental tie lines we estimate the magnitude of the saddlelike component of the free energy near the aqueous-gammaB critical point.

Animals↗

Phase separation in aqueous solutions of lens gamma-crystallins: special role of gamma s.

We have studied liquid-liquid phase separation in aqueous ternary solutions of calf lens gamma-crystallin proteins. Specifically, we have examined two ternary systems containing gamma s--namely, gamma IVa with gamma s in water and gamma II with gamma s in water. For each system, the phase-separation temperatures (Tph (phi)) alpha as a function of the overall protein volume fraction phi at various fixed compositions alpha (the "cloud-point curves") were measured. For the gamma IVa, gamma s, and water ternary solution, a binodal curve composed of pairs of coexisting points, (phi I, alpha 1) and (phi II, alpha II), at a fixed temperature (20 degrees C) was also determined. We observe that on the cloud-point curve the critical point is at a higher volume fraction than the maximum phase-separation temperature point. We also find that typically the difference in composition between the coexisting phases is at least as significant as the difference in volume fraction. We show that the asymmetric shape of the cloud-point curve is a consequence of this significant composition difference. Our observation that the phase-separation temperature of the mixtures in the high volume fraction region is strongly suppressed suggests that gamma s-crystallin may play an important role in maintaining the transparency of the lens.

Animals↗