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Diagnosing and optimizing water treatment processes by using particle counter: a case study in Korea.

The goal of the flocculation process is to change the particle size distribution to best suit the subsequent processes. Although several methods exist to evaluate the flocculation process, no single universally accepted method has yet to be developed. The purpose of this paper is to present experiences whereby particle counting was used in the diagnosis and optimization of the flocculation process. A commercially available on-line continuous particle counter has been used in evaluating the design and the operation of this process at two conventional Water Treatment Plants. The evaluation is based on particle dynamics, i.e., the change of the number of small and large particles. Some design deficiencies in the distribution channel and flocculation process have been identified from this method, and thus some operational parameters are suggested for optimum performance. Because the optimum condition may be site-specific, the method presented in this paper will be beneficial in the evaluation of the flocculation process at other water treatment plants.

Facility Design and Construction↗

Behavior of micro-particles in monolith ceramic membrane filtration with pre-coagulation.

This paper is intended to clarify the characteristics unique to monolith ceramic membranes with pre-coagulation by referring to the behavior of micro-particles. Flow analysis and experiments have proved that monolith ceramic membranes show a unique flow pattern in the channels within the element, causing extremely rapid flocculation in the channel during dead-end filtration. It was assumed that charge-neutralized micro-particles concentrated near the membrane surface grow in size due to flocculation, and as a result, coarse micro-particles were taken up by the shearing force to flow out. As the dead end points of flow in all the channels are located near the end of the channels with higher filterability, most of the flocculated coarse particles are formed to a columnar cake intensively at the dead end point. Therefore cake layer forming on the membrane other than around the dead end point is alleviated. This behavior of particle flocculation and cake formation at the dead end point within the channels are unique characteristics of monolith ceramic membranes. This is why all monolith ceramic membrane water purification systems operating in Japan do not have pretreatment equipment for flocculation and sedimentation.

Ceramics↗

Effect of Shear on the Strength of Polymer-Induced Flocs

Micromechanics was used to show that the rupture strength of polymer-induced flocs varied with the hydrodynamic conditions at which the flocs were formed. A maximum floc strength at an intermediate shear rate was observed. The overall performance of the polymeric flocculants, as determined by two independent methods, showed that the conditions for optimal flocculation did not coincide with those for maximum floc strength. The amount of flocculation was explained in terms of the competing effects of the particle collision frequency and the destructive hydrodynamic forces. The contributing forces to the floc strength are, however, more likely to be densification of the floc by shear and the weakening of reattachment strengths. The evidence presented here may be useful for explaining flocculation data that depart from the constant yield stress theory. Thus, the notion of the floc strength varying with shear rate may offer an alternative to multilevel floc structure models in the description of flocculation kinetics. Copyright 1997 Academic Press. Copyright 1997Academic Press

Journal Article↗

Adsorption Mechanism(s) of Poly(Ethylene Oxide) on Oxide Surfaces

Adsorption of poly(ethylene oxide) (PEO) on various oxides and the flocculation behavior of PEO-coated particles was investigated to elucidate the polymer adsorption mechanism(s). It was determined that strong Bronsted acid sites on the surface interact with the ether oxygen of PEO, a Lewis base, to induce adsorption and subsequent flocculation of the substrate particles. In general highly acidic oxides of the type MO3, M2O5, and MO2 are expected to adsorb and flocculate with PEO. Accordingly, MoO3, V2O5, and SiO2 were found to strongly adsorb PEO and exhibit flocculation. On the other hand, no significant adsorption was observed on oxides with a point of zero charge (pzc) greater than that of silica such as TiO2, Fe2O3, Al2O3- and MgO thereby indicating specificity of PEO-surface bonding site interactions. The other possible mechanisms of PEO adsorption such as complexation with adsorbed ions and electrostatic interactions with a positively charged surface were found not to play a major role in the PEO adsorption onto oxide particles. In this investigation, the adsorption and flocculation behavior of oxides with PEO and the underlying adsorption mechanism(s) are discussed. Copyright 1997 Academic Press. Copyright 1997Academic Press

Journal Article↗

I. Creaming Behavior.

We report an experimental investigation on the creaming behavior of flocculated, polydisperse, oil-in-water emulsions. Flocculation is by addition of a depletion flocculant, the polymer hydroxyethylcellulose (HEC), at a range of concentrations. The creaming behavior is dependent on the oil volume fraction and polymer concentration. At low concentrations of HEC, the droplets cream either individually or in two populations, a flocculated phase, and a coexistent phase of individual droplets. At higher HEC concentrations, the droplets appear to cream as a single entity, with a sharp lower boundary, separating the region with droplets from a clear serum at the base of the container. In these emulsions, and in some of the coexistent ones, there is a significant delay before creaming starts. Once started they cream at a constant rate. We have identified the continuous phase viscosity as a major factor. The aim of this work is to elucidate the mechanisms underlying the delay before creaming. We propose that as soon as they flocculate, the emulsions form space-filling structures, which slowly rearrange until channels are formed that allow the flow of bulk continuous phase to the base of the container. Scaling arguments are presented that suggest the delay could be related to the single-droplet diffusion rate. Copyright 1998 Academic Press.

Journal Article↗

Consolidation behavior in sedimentation of TiO(2) suspensions in the presence of electrolytes.

The consolidation of TiO(2) suspensions (anatase and rutile) due to gravity sedimentation in the presence of electrolytes has been investigated as a function of pH. Sodium and barium nitrate were used as flocculating electrolytes. The particle interaction was related to the zeta potential and the thickness of the electrical double layer, kappa(-1), by utilizing the repulsive barrier in the classical DLVO theory. The stability of the suspensions was represented as the average final solids content of the sediment cake, phi(fin). The batch sedimentation process was followed by scanning the sample cell with X-rays, from which the solids content and the particle size were calculated. Generally, dense sediments, with phi(fin) up to volume fractions of 0.5, were found for stable suspensions. Flocculated suspensions produced sediments with low phi(fin). The phi(fin) was observed to increase linearly with increasing repulsive barrier. However, at pH values only slightly higher than the isoelectric point (pH(iep)) the phi(fin) remained low until it returned to linearity at a pH much higher than pH(iep). This was attributed to the stronger affinity of sodium than of nitrate for the particle surface, which may be explained by the higher negative hydration energy of sodium. The stronger affinity of sodium was also shown as unsymmetrical distribution of phi(fin) around pH(iep), with stronger flocculation at pH>pH(iep). The interpretation of phi(fin) as a function of the repulsive barrier (or kappa(-1)) also made it possible to distinguish between the adsorption mechanisms of ions from solution. Addition of electrolyte at a fixed low and high pH (surface positively and negatively charged, respectively) clearly showed the specificity in adsorption and consequent flocculation of the barium ion from the indifferent nitrate. Sodium was, however, again observed to flocculate the TiO(2) suspensions slightly more strongly than nitrate.

Journal Article↗

Influence of protein concentration and order of addition on thermal stability of beta-lactoglobulin stabilized n-hexadecane oil-in-water emulsions at neutral pH.

The influence of protein concentration and order of addition relative to homogenization (before or after) on the extent of droplet flocculation in heat-treated oil-in-water emulsions stabilized by a globular protein were examined using laser diffraction. n-Hexadecane (10 wt%) oil-in-water emulsions (pH 7, 150 mM NaCl) stabilized by beta-lactoglobulin (beta-Lg) were prepared by three methods: (1) 4 mg/mL beta-Lg added before homogenization; (2) 4 mg/mL beta-Lg added before homogenization and 6 mg/mL beta-Lg added after homogenization; (3) 10 mg/mL beta-Lg added before homogenization. The emulsions were then subjected to various isothermal heat treatments (30-95 degrees C for 20 min), with the 150 mM NaCl being added either before or after heating. Emulsion 1 contained little nonadsorbed protein and exhibited extensive droplet aggregation at all temperatures, which was attributed to the fact that the droplets had a high surface hydrophobicity, e.g., due to exposed oil or extensive protein surface denaturation. Emulsions 2 and 3 contained a significant fraction of nonadsorbed beta-Lg. When the NaCl was added before heating, these emulsions were relatively stable to droplet flocculation below a critical holding temperature (75 and 60 degrees C, respectively) but showed extensive flocculation above this temperature. The stability at low temperatures was attributed to the droplets having a relatively low surface hydrophobicity, e.g., due to complete saturation of the droplet surface with protein or due to more limited surface denaturation. The instability at high temperatures was attributed to thermal denaturation of the adsorbed and nonadsorbed proteins leading to increased hydrophobic interactions between droplets. When the salt was added to Emulsions 2 and 3 after heating, little droplet flocculation was observed at high temperatures, which was attributed to the dominance of intra-membrane over inter-membrane protein-protein interactions. Our data suggests that protein concentration and order of addition have a strong influence on the flocculation stability of protein-stabilized emulsions, which has important implications for the formulation and production of many emulsion-based products.

Alkanes↗

A mathematical process model for cadmium precipitation by sulfate-reducing bacterial biofilms.

Sulfate-reducing bacterial (SRB) biofilms were grown in a flowcell in which the biofilm was grown on a fixed area of support which was supplied with recirculating medium of defined composition, volume and circulation rate. Utilization rates for substrates, production rates for products and material mass-balances for substrates and Cd were determined and a mathematical model constructed based on theoretical considerations and experimental data. The rate of sulfate reduction was zero-order with respect to sulfate concentration and unaffected by the presence of 250 microM Cd. However, Cd reacted with the sulfide produced by the SRB to produce solid CdS, removing sulfide from solution. A significant fraction of colloidal CdS was formed which flocculated relatively slowly, limiting the overall rate of Cd bioprecipitation. Experiments using chemically-synthesised colloidal CdS indicated that the biofilm did not influence colloidal Cd flocculation but stimulated sedimentation of the CdS precipitate once flocculated. A mathematical model of bioprecipitation was developed in which the CdS formation rate was determined by two steps: sulfide production by the biofilm and colloidal CdS flocculation. This model accurately predicted the behaviour of further experimental runs which indicated the adequacy of the overall process description. The model also indicated that the rate of sulfate reduction and the rate of flocculation were the key variables in optimising the biofilm system for metal removal.

Bacteria↗

FLO11, a yeast gene related to the STA genes, encodes a novel cell surface flocculin.

We report the characterization of a gene encoding a novel flocculin related to the STA genes of yeast, which encode secreted glucoamylase. The STA genes comprise sequences that are homologous to the sporulation-specific glucoamylase SGA and to two other sequences, S2 and S1. We find that S2 and S1 are part of a single gene which we have named FLO11. The sequence of FLO11 reveals a 4,104-bp open reading frame on chromosome IX whose predicted product is similar in overall structure to the class of yeast serine/threonine-rich GPI-anchored cell wall proteins. An amino-terminal domain containing a signal sequence and a carboxy-terminal domain with homology to GPI (glycosyl-phosphatidyl-inositol) anchor-containing proteins are separated by a central domain containing a highly repeated threonine- and serine-rich sequence. Yeast cells that express FLO11 aggregate in the calcium-dependent process of flocculation. Flocculation is abolished when FLO11 is disrupted. The product of STA1 also is shown to have flocculating activity. When a green fluorescent protein fusion of FLO11 was expressed from the FLO11 promoter on a single-copy plasmid, fluorescence was observed in vivo at the periphery of cells. We propose that FLO11 encodes a flocculin because of its demonstrated role in flocculation, its structural similarity to other members of the FLO gene family, and the cell surface location of its product. FLO11 gene sequences are present in all yeast strains tested, including all standard laboratory strains, unlike the STA genes which are present only in the variant strain Saccharomyces cerevisiae var. diastaticus. FLO11 differs from all other yeast flocculins in that it is located near a centromere rather than a telomere, and its expression is regulated by mating type. Repression of FLO11-dependent flocculation in diploids is conferred by the mating-type repressor al/alpha2.

Cloning, Molecular↗

Production of an exopolysaccharide bioflocculant by Sorangium cellulosum.

AIMS: To isolate a new exopolysaccharide bioflocculant produced by the myxobacterium Sorangium cellulosum NUST06, and to characterize its chemical composition and expolysaccharide production relative to carbon source. METHODS AND RESULTS: Exopolysaccharide levels and biomass production by S. cellulosum NUST06 were analysed relative to carbon source. Glucose in the medium at a level of 3 g l(-1) completely inhibited cell growth and exopolysaccharide production, but low concentrations of glucose (1-2 g l(-1)) could stimulate cell utilization of starch. The chemical composition and flocculating activity of the NUST06 exopolysaccharide was investigated. The flocculant comprised 38.3% proteins and 58.5% carbohydrates, of which glucose, mannose and glucuronic acid were present at 51.3%, 39.2% and 10.5%, respectively. The flocculating activity of the NUST06 flocculant depended strongly on cations. CONCLUSIONS: It is feasible to produce an exopolysaccharide bioflocculant by the strain NUST06 in a mineral salts medium using starch as a carbon source. SIGNIFICANCE AND IMPACT OF THE STUDY: This strain may be advantageous for commercial bioflocculant production and may enrich existing knowledge of myxobacteria.

Carbon↗

Development and application of thermo-sensitive magnetic immunomicrospheres for antibody purification.

Ultrafine magnetite particles were prepared by a co-precipitation method. The poly-(styrene/N- isopropylacrylamide/methacrylic acid) latex particles containing ultrafine magnetite [magnetic P(St/NIPAM/MAA)] were prepared by two-step emulsifier-free emulsion polymerization. The minimum NaCl concentration for flocculation of these magnetic latex particles (critical flocculation concentration, CFC) decreased with increasing temperature. These temperature dependence of CFC, namely its thermo-sensitivity, originated from NIPAM. At a certain NaCl concentration, some of the magnetic latex particles showed reversible transition between flocculation and dispersion by controlling the temperature, and the thermo-flocculated magnetic latex particles were separated quickly in a magnetic field. Bovine serum albumin (BSA) was covalently immobilized onto the magnetic P(St/NIPAM/MAA) latex particles with high efficiency by the carbodiimide method. These thermo-sensitive magnetic immunomicrospheres were effective for the immunoaffinity purification of anti-BSA antibodies from antiserum.

Antibodies↗

Screening and characterization of bioflocculant produced by isolated Klebsiella sp.

Sixteen strains of polymer-producing bacteria were isolated from the activated sludge samples taken from two seafood processing plants in Southern Thailand. Their culture broths possessed the ability to flocculate kaolin suspension in the presence of 1% CaCl2. Based on the flocculating activity, the strain S11 was selected and identified to be a Klebsiella sp. using the partial 16S rRNA sequencing method. The growth of the isolated Klebsiella sp. was maximal (1.026 g l-1 dry cell mass) after 1 day cultivation while the highest polymer yield (0.973 g l-1) was achieved after 5 days cultivation. The flocculating activity of the culture broth, however, was highest after 2 days cultivation. The polymer was identified to be an acidic polysaccharide containing neutral sugar and uronic acid as its major and minor components, respectively. Results on the properties of the partially purified polysaccharide from Klebsiella sp. S11 revealed that it consisted of galactose, glucose and mannose in an approximate ratio of 5:2:1. It was soluble in acidic or basic solutions but not in organic solvents. Its molecular mass was greater than 2 x 10(6) Da. Infrared spectra showed the presence of hydroxyl, carboxyl and methoxyl groups in its molecules. Differential scanning calorimetry of the polysaccharide indicated the crystalline melting point (Tm) at 314 degrees C. The optimum dosage of polysaccharide to give the highest flocculating activity was 15 mg l-1 in the presence of 1% CaCl2.

Calcium Chloride↗

Quantitative estimation of diphtheria and tetanus toxoids. 4. Toxoids as international reference materials defining Lf-units for diphtheria and tetanus toxoids.

The Lf-unit, which is used in the control of diphtheria and tetanus toxoid production and in some countries also to follow immunization of horses for production of antitoxins, has hitherto been defined by means of antitoxin preparations. A diphtheria toxoid and a tetanus toxoid preparation, both freeze-dried, were examined in an international collaborative study for their suitability to serve as reference reagents in the flocculation tests and for defining the Lf-units. It was shown that flocculation tests using the reference toxoids are very reproducible and reliable and the WHO Expert Committee on Biological Standardization established: the toxoid called DIFT as the International Reference Reagent of Diphtheria Toxoid for Flocculation Test with a defined content of 900 Lf-units of diphtheria toxoid per ampoule; and the toxoid called TEFT as the International Reference Reagent of Tetanus Toxoid for Flocculation Test with a defined content of 1000 Lf-units of diphtheria toxoid per ampoule.

Animals↗

Production of a novel polygalacturonic acid bioflocculant REA-11 by Corynebacterium glutamicum.

The production of a novel polygalacturonic acid bioflocculant REA-11 from a newly isolated strain, Corynebacterium glutamicum CCTCC M201005, was investigated. Sucrose was chosen as a carbon source for REA-11 production. Complex nitrogen sources containing urea and an organic nitrogen compound enhanced both bacterial growth and REA-11 production, among which urea plus corn steep liquor was shown to be the most efficient combination. A cost-effective medium for REA-11 production mainly comprised 17 g/l sucrose, 0.45 g/l urea, and 5 ml/l corn steep liquor, under which conditions the flocculating activity reached 390 U/ml. The molar ratio of carbon to nitrogen (C/N) significantly affected REA-11 production, where a C/N ratio of 20:1 was shown to be the best. Interestingly, by simultaneously feeding sucrose and urea at a C/N ratio of 20:1 at 24 h of fermentation, REA-11 production (458 U/ml) was enhanced by 17% compared to the control. In a 10 l jar fermentor, lower dissolved oxygen tension was favorable for REA-11 production: a flocculating activity of 520 U/ml was achieved at a kappaLa of 100 h(-1). REA-11 raw product is relatively thermo-stable at acidic pH ranges of 3.0-6.5. Preliminary application studies showed that REA-11 had stronger flocculating activity to Kaolin clay suspension compared to chemical flocculants. In addition, the capability of decolorizing molasses wastewater indicates the industrial potential of this novel bioflocculant.

Carbon↗

Improvement of paint effluents coagulation using natural and synthetic coagulant aids.

The coagulant iron chloride and the flocculants Polysep 3000 (PO), Superfloc A-1820 (SU) and Praestol 2515 TR (PR) have been used in this study to show the efficiency of coagulation flocculation process in the chemical precipitation method for the removal of organic and colouring matters from the paint industry wastewater. This study also includes the amount of produced sludge. The results indicate that FeCl(3) is efficient at pH range 8-9 and at optimal dose of 650 mgl(-1). Iron chloride allows the removal of 82% of chemical oxygen demand (COD) and 94% of colour. However, sequential addition of coagulant and polymeric additives enhance clearly pollutant removal and produces less decanted sludge compared to the results obtained when the coagulant is used alone. The removal efficiency of COD reaches 91% and that of colour 99%. Coagulation-biflocculation process is more effective than the coagulation-monoflocculation one. The sequential addition of iron chloride, Polysep 3000 (cationic flocculant) and Praestol 2515 TR (anionic flocculant) seems to be the most suitable combination for the treatment of the paint industry wastewaters.

Chlorides↗

Pretreatment of palm oil mill effluent (POME) using Moringa oleifera seeds as natural coagulant.

Moringa oleifera seeds, an environmental friendly and natural coagulant are reported for the pretreatment of palm oil mill effluent (POME). In coagulation-flocculation process, the M. oleifera seeds after oil extraction (MOAE) are an effective coagulant with the removal of 95% suspended solids and 52.2% reduction in the chemical oxygen demand (COD). The combination of MOAE with flocculant (NALCO 7751), the suspended solids removal increased to 99.3% and COD reduction was 52.5%. The coagulation-flocculation process at the temperature of 30 degrees C resulted in better suspended solids removal and COD reduction compared to the temperature of 40, 55 and 70 degrees C. The MOAE combined with flocculant (NALCO 7751) reduced the sludge volume index (SVI) to 210mL/g with higher recovery of dry mass of sludge (87.25%) and water (50.3%).

Flocculation↗

Increased biological hydrogen production with reduced organic loading.

An experimental matrix consisting of reactor hydraulic retention time (HRT) and glucose loading rate was tested to understand the effect of organic loading on H2 production in chemostat reactors. In order to vary the glucose loading rate over a range of 0.5-18.9 g/h, the glucose concentration in the feed was varied from 2.5 to 10 gCOD/L under conditions where the HRT varied from 1 to 10 h (30 degrees C, pH=5.5). Decreasing the glucose loading rate over this range increased the hydrogen yield from 1.7 to 2.8 mol-H2/mol-glucose. High yields of hydrogen were consistent with a high molar acetate:butyrate ratio of 1.08:1 as more hydrogen is produced with acetate as a product (4 mol-H2/mol-acetate) than with butyrate (2 mol-H2/mol-butyrate). It was thought that the decrease in yield with organic loading rate resulted from an overall decreased rate of hydrogen production. As the rate of gas production is reduced, H2 supersaturation in the liquid phase is likely reduced, relieving inhibition due to H2. Flocculation was also an important factor in the performance of the reactor. At the 5-10 gCOD/L influent glucose concentrations, substantial flocculation was observed particularly as the feeding rate was increased due to a reduction in the HRT from 10 to 2.5 h. At the HRT of 2.5 h, biomass concentrations reached as much as 25 g/L. The flocculant nature of the biomass allowed reactor operation at low HRTs with steady H2 production and >90% glucose removal. However, when the HRT was reduced to 1 h at a glucose feed concentration of 2.5 gCOD/L, there was little flocculation evident resulting in wash-out of the culture. These results suggest that hydrogen yields will be optimized for more dilute feeds and lower organic loading rates than have typically been used in biohydrogen reactor studies.

Biomass↗

Removal of radionuclides at a waterworks.

A waterworks with an average production rate of 1.3 m3 s(-1), providing several large cities in the province of Scania with drinking water has been studied regarding its capacity to remove several natural and anthropogenic radionuclides. The raw water is surface water from lake Bolmen which is transported through an 80 km long tunnel in the bedrock before it enters the waterworks. The method used for purification is a combination of coagulation-flocculation and filtration in sand filters. Two different purification lines are currently in use, one using Al2(SO4)3 as a coagulant and one using FeCl3. After coagulation and flocculation the precipitate is removed and the water is passed through two different sand filters (rapid filtration and slow filtration). Water samples were collected at the lake, the inlet to the waterworks, after each of the flocculation basins (Al2(SO4)3 and FeCl3), after rapid filtration and from the municipal distribution network. The samples were analysed with respect to their content of uranium, thorium, polonium, radium, plutonium and caesium. The results show a high removal capacity for uranium (about 85%), thorium (>90%), plutonium (>95%) and polonium (>90% in the coagulation-flocculation process) while caesium, strontium and radium pass through the purification process with almost unchanged activity concentrations. During transportation of the water in the tunnel it was also observed that infiltration of groundwater leads to a change in isotopic ratios and/or activity concentrations for the naturally occurring radionuclides and plutonium.

Cesium↗