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Role of ceramic implants. Design and clinical success with total hip prosthetic ceramic-to-ceramic bearings.

Ceramic implants have become of great interest because of the increased awareness that wear debris from metal-polyethylene components of total hip prostheses can cause osteolysis around implants. Polyethylene wear rates with the Charnley total hip prosthesis were found to be from 0.1 to 0.2 mm/year in the elderly, which corresponded to 30 to 80 mm3 of polyethylene debris being released to the joint tissues. This in turn can be related to 40 million to 40 billion particles being released into the joint every year. This polyethylene particulate is heavily implicated in the osteolytic destruction of periarticular tissues. The ceramic ball, ceramic cup combination of total hip prostheses may have promise of wear rates that could be thousands of times smaller than polyethylene alone. Such alumina ceramic prosthetic concepts were introduced in Europe from 1970 to 1973. Under Food and Drug Administration regulations at that time, the only U.S. introductions allowed circa 1980 were the Autophor and Xenophor types of ceramic prostheses. However, this particular prosthetic design was not successful in the United States because of pain, neck-socket impingement, ceramic fracture, and component loosening. This did not therefore appear to be a successful compromise in the hands of U.S. surgeons. Ceramic innovations from Europe now include cemented ceramic cups of "matching" tolerances with the femoral ball, and press-fit Ti-alloy acetabular shells with modular ceramic inserts. In addition, alumina and zirconia ceramic balls are now in routine clinical use in Europe. The objectives of this Symposium are to highlight these ceramic ball, ceramic cup innovations with their long-term clinical results from Europe. Then one can evaluate which of these innovations in material and design selections offers the best possible alternatives in the 1990s.

Alloys↗

Relationship between ceramic primer and ceramic surface pH on the bonding of dual-cure resin cement to ceramic.

OBJECTIVES: This study examined the relationship between a ceramic primer and ceramic surface pH on the microtensile bond strength of dual-cure resin cement to ceramic. METHODS: Ceramic blocks (Vita Celay Blanks) were cut into multiple 3mm-thick slices and polished using 600-grit SiC paper. Two pairs were left untreated (controls), six pairs were treated with 40% phosphoric acid (PA), six pairs were treated with 20% hydrofluoric acid (HFA), and rinsed with water for either 15, 30 or 60 s. Half the specimens were silanated with Tokuso ceramics primer (TCP) (Tokuyama) and the other half with TCP formulated without phosphate monomer (TCP-NoPM). All the pairs were bonded with Bistite II dual-cure resin cement (Tokuyama) and light-cured. After 24 h water storage at 37 degrees C, the bonded specimens were cut into 6x0.7x0.7 mm(3) beams and their microtensile bond strengths (micro TBS) determined. Failure modes were determined using a confocal laser-scanning microscope. For scanning chemical analysis, the polished slices were cut into quarters, divided into seven groups of six, and treated in a similar manner as described for the micro TBS test. Surface pH was then determined using a scanning chemical microscope. For SEM examination, one ceramic quarter from each of the seven groups was used. RESULTS: Three-way ANOVA revealed that the micro TBS of TCP was significantly higher than TCP-NoPM with no acidic treatment (p<0.05). However, after treatment of the ceramic surface with either PA or HFA, and 15 s rinsing, there was a significant reduction in surface pH (p<0.05), and no significant difference in micro TBS between TCP and TCP-NoPM (p>0.05). For TCP, there were no significant differences in micro TBS and failure mode between the control, PA, and HFA treated groups when the water rinsing time was increased. Whereas, for TCP-NoPM and surface treatment with PA, an increase in rinsing time resulted in a significant reduction in micro TBS and a significant increase in surface pH (p<0.05). SIGNIFICANCE: Acidic treatment of the ceramic surface did not significantly increase dual-cure resin/ceramic bond strengths when the ceramic primer, TCP, was used. It is suggested that when no phosphate monomer is present in a ceramic primer, dual-cure resin cement/ceramic bond strength is dependent upon the concentration of H(+) ions on the ceramic surface.

Acid Etching, Dental↗

Mixed oxides prosthetic ceramic ball heads. Part 3: effect of the ZrO2 fraction on the wear of ceramic on ceramic hip joint prostheses. A long-term in vitro wear study.

Using ceramic materials it is possible to obtain a number of beneficial mechanical properties such as considerable hardness, good chemical resistance, high tensile strength, and a good fracture toughness. The use of ceramic-on-ceramic as bearing surfaces for hip joint prostheses has been reported to produce a lower wear rate than other combinations (i.e. metal-on-polyethylene and ceramic-on-polyethylene) in total hip artroplasty. These advantages may increase the life expectancy of hip implants and improve the life of patients. Two new types of mixed-oxide ceramics (alumina and yttria-stabilised zirconia) femoral heads and acetabular cups containing different ratios of alumina and zirconia were compared with pure commercial alumina in terms of wear behaviour in a hip joint simulator. Hip joint wear simulator studies were carried out with a full-peak load of 2030 N and a frequency of 1 Hz in bovine calf serum. After 10 million cycles the measured weight loss of all specimens was very low. However, the experimental results did not show any significant difference between the new experimental mixed-oxide ceramics prototype and the commercial ceramic material couplings.

Aluminum Oxide↗

Debris from failed ceramic-on-ceramic and ceramic-on-polyethylene hip prostheses.

To compare the properties of wear debris between ceramic-on-ceramic and ceramic-on-polyethylene total hip prostheses, particles were isolated and characterized from tissue biopsies obtained at revision arthroplasty or autopsy from two similar uncemented modular hip systems. Group A hips (11 patients; mean, 31 months in vivo) had titanium shells with alumina inserts, alumina femoral heads, and titanium alloy stems. Group B hips (seven patients; mean, 42 months) were the same as Group A but with polyethylene acetabular inserts. Particles were characterized using an electrical resistance particle analyzer, scanning electron microscope, and energy dispersive xray spectroscope. Most of the particles in Group A were ceramic, whereas most of the particles in Group B were polyethylene. Metal particles from the femoral stem and the acetabular shell also were present. If one Group A hip with impingement is excluded, the rate of particle production is significantly lower in the ceramic-on-ceramic group than in the ceramic-on-polyethylene group. With the number of samples available, no significant difference in average size could be detected among the different types of particles or among the groups.

Ceramics↗

[A two-years clinical observation of all-ceramic restorations using Vita In-Ceram glass-infiltrated ceramic].

OBJECTIVE: This paper observed the clinical effect of Vita In-Ceram glass-infiltrated ceramic restorations. METHOD: A total of 194 restorations (124 maxillary and 70 mandibular prostheses) made with Vita In-Ceram glass-infiltrated ceramic were examined in 45 patients. There were 165 anterior tooth crowns, 21 posterior tooth crowns, and 8 FPDs. Surface, color, anatomic form, and marginal integrity of restorations were assessed at 3 months, 6 months, 1 year and 2 years after cementation with the California Dental Association (CDA) quality assessment evaluation system. RESULTS: It showed that the marginal fitness, color stability and strength of crowns were considered to be satisfactory. Only 0.01% (two crowns) were not acceptable. Two FPDs were not acceptable at 6-month visit, however, the anterior FPDs were considered to be satisfactory. CONCLUSION: It is possible to constructexcellent all-ceramic prostheses with the Vita In-Ceram glass-infiltrated ceramic system.

Ceramics↗

[Fracture analysis of a ceramic liner. Is in hip endoprosthesis replacement of ceramic on ceramic components with only one of the corresponding partners justified?].

The good biomechanical and tribological properties, together with the excellent biocompatibility, of ceramic-on-ceramic components, make them a preferential choice for total hip replacement surgery, at least in Europe. We report on a man admitted as an outpatient with painless grating in the hip one year after replacement of a ceramic femoral head, but not of the ceramic inlay. Clinical and radiological findings were indicative of a broken liner. This was confirmed during revision surgery, during which it was replaced by a polyethylene inlay; although the ceramic head appeared intact, it was replaced by a metal head. Inspection of the surface of the broken liner in the scanning electron microscope (SEM) revealed signs of material failure. We recommend careful inspection of ceramic-on-ceramic articulating components during total hip revision surgery and if there is any uncertainty, replacement of both so as to avoid premature failure.

Aged↗

Mixed-oxides prosthetic ceramic ball heads. Part 2: effect of the ZrO2 fraction on the wear of ceramic on ceramic joints.

Three different types of mixed-oxides ceramic ball heads have been investigated for their wear behaviour against acetabular cups of the same materials in a hip joint simulator. Mixed-oxides ceramics have been indicated in literature as a promising compromise between strength and wear but no reports are available on the influence of a percentage of zirconia in a ceramic femoral head when sliding against itself. Mixed-oxides ceramic acetabular cups and femoral heads were tested on a simulator apparatus with a sinusoidal load in presence of bovine calf serum. The experimental results did not show any significant difference between the experimental and commercial ceramic material couplings. These results were found to be in accord with those developed in Part 1.

Acetabulum↗

[Exposure to ceramic fibers in the work environment. III. occupational exposure to ceramic fibers in plants which produce and apply insulation materials made of ceramic fibers].

The study was aimed at assessing the exposure to dust in the work environment of plants which produced and apply packing and insulation materials made of ceramic fibres. The study revealed that workers were exposed to dust containing respirable ceramic fibres and in some cases (production of packing cord, insulating tape and paperboard) respirable asbestos fibres. The mean concentration of respirable fibres ranged from 0.05 to 0.62 f/l cm3, and concentrations of total dust fell between 0.6 and 23.2 mg/m3. The mean concentrations of respirable fibres were usually below (0.5 f/l cm3 for respirable ceramic fibres with asbestos mixture; 1 f/cm3 for respirable ceramic fibres), and of total dust much higher (1 mg/m3 and 2 mg/m3, respectively) than MAC values proposed. The initial dermatological examinations (25 workers) allow the conclusion that contact with ceramic fibres induces in some workers acute dermatitis and dermal papilla.

Air Pollutants, Occupational↗

Differences in ceramic-bone interface between surface-active ceramics and resorbable ceramics: a study by scanning and transmission electron microscopy.

The interface between bioactive ceramics and bone was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The materials were apatite-wollastonite-containing glass ceramic (A-W.GC) as a representative surface-active ceramic, and calcite and beta-tricalcium phosphate (beta-TCP) as resorbable ceramics. Particles of these materials, ranging between about 100 microns and 300 microns in diameter, were implanted into rat tibiae, and specimens were prepared for observation at 8 weeks after implantation. Both SEM and TEM demonstrated that A-W.GC was bonded to bone through a thin Ca-P-rich layer consisting of fine apatite crystals apparently different from those of bone in shape, size, and orientation. Collagen fibers of the bone reached the surface of this layer, and chemical bonding between A-W.GC and the bone was speculated. Calcite and beta-TCP, on the other hand, made direct contact with the bone, and no apatite layer was present at the interface. The surfaces of the implants became rough due to degradation, and bone grew into the finest surface irregularities. However, we were unable to demonstrate any continuity of crystals between the resorbable implants and bone by high-resolution TEM. Accordingly, the bonding strength was considered to be mainly attributable to mechanical interlocking.

Animals↗

Fracture of a ceramic femoral head after ceramic-on-ceramic total hip arthroplasty.

A case of fracture of the ceramic head of a total hip arthroplasty is presented, which was a total cementless arthroplasty with ceramic-on-ceramic articulation. No history of trauma was observed. The arthroplasty was revised, and a new cementless arthroplasty with a polyethylene insert and a metal head was inserted. The result has been satisfactory.

Adult↗

The influence of ceramic surface treatments on the tensile bond strength of composite resin to all-ceramic coping materials.

STATEMENT OF PROBLEM: An increasing demand for esthetic restorations has resulted in the development of new ceramic systems, but the fracture of veneering ceramics still remains the primary cause of failure. Porcelain repair frequently involves replacement with composite resin, but the bond strength between composite resin and all-ceramic coping materials has not been studied extensively. PURPOSE: The purpose of this study was to evaluate the tensile bond strength of composite resin to 3 different all-ceramic coping materials with various surface treatments. MATERIAL AND METHODS: Thirty specimens (10 x 10 x 2 mm) each of lithium-disilicate ceramic (IPS Empress2 [E]), alumina ceramic (In-Ceram Alumina [I]), and zirconia ceramic (Zi-Ceram [Z]) were fabricated. Feldspathic ceramic (Duceram Plus [F]) was used as the control. Each material was divided into 3 groups (n=10), and 3 different surface treatments were performed: airborne-particle abrasion with 50-microm alumina particles (Ab); airborne-particle abrasion with 50-microm alumina particles and acid etching with 4% hydrofluoric acid (Ae); or airborne-particle abrasion with 30-microm alumina particles modified with silica acid (Si). After surface treatment of ceramic specimens, composite resin cylinders (5-mm diameter x 10-mm height) were light polymerized onto the ceramic specimens. Each specimen was subjected to a tensile load at a crosshead speed of 2 mm/min until fracture. The fracture sites were examined with scanning electron microscopy to determine the location of failure during debonding and to examine the surface treatment effects. Two-way analysis of variance and the Duncan multiple comparison test (alpha=.05) were used to analyze the bond strength values. RESULTS: There were significant differences in the bond strengths for both ceramics (P<.001) and surface treatments (P<.001) and the interaction (P<.001). The Duncan analysis yielded the following statistical subsets of the bond strength values: (FAe, ISi, EAe, ZSi) > FAb > (FSi, EAb, ESi) (IAb, IAe) > (ZAe, ZAb). The results illustrate no differences within the parentheses but statistically significant differences among the groups. CONCLUSION: Alumina and zirconia ceramic specimens treated with a silica coating technique, and lithium disilicate ceramic specimens treated with airborne-particle abrasion and acid etching yielded the highest tensile bond strength values to a composite resin for the materials tested.

Acid Etching, Dental↗

Fracture resistance of all-ceramic and metal-ceramic inlays.

PURPOSE: Metal-ceramic inlay designs were developed to determine if the esthetic qualities of all-ceramic inlays could be duplicated and at the same time improve their strength and stability. The objectives of this study were to: (1) compare the fracture resistance of metal-ceramic inlays with that of all-ceramic inlays; (2) determine the correlation between the degree of preparation taper and fracture resistance; and (3) determine the correlation between marginal gap width and fracture resistance. MATERIALS AND METHODS: Inlay preparations were made on 60 Dentoform teeth, with 30 teeth allocated for metal-ceramic inlays and 30 teeth for all-ceramic inlays. Each group was further subdivided into 5-, 10-, and 20-degree taper preparations. Metal-ceramic inlays were fabricated using Goldtech Bio 2000 metal and Ceramco porcelain extending to the margin, while all-ceramic inlays were made from Empress II ceramic. Marginal gap widths were measured at six critical areas after fabrication. The load at failure was measured using an Instron Universal Testing Machine. RESULTS: The mean fracture load for all-ceramic inlays and metal-ceramic inlays at 5, 10, and 20 degrees was 70+/-40 N, 48+/-37 N, 33+/-7 N, and 40+/-23 N, 29+/-22 N, and 14+/-4 N, respectively. The mean gap width was 105 microm and 126 microm for all-ceramic and metal-ceramic inlays, respectively. CONCLUSION: The mean fracture load for Empress inlays was significantly higher than that for metal-ceramic inlays. Inlays with a 5-degree taper were significantly more fracture resistant than those with a 20-degree taper. There was no relation between marginal gap width and fracture resistance.

Aluminum Silicates↗

Resistance to fracture of metal ceramic and all-ceramic crowns.

This study evaluated the fracture resistance of three types of all-ceramic crowns and compared these to the fracture values of metal ceramics. Uniform metal ceramic specimens; veneered, cast glass-ceramic; and porcelain fused to two different dispersion-strengthened ceramic cores (Hi-Ceram and In-Ceram) were investigated. The metal ceramic specimens demonstrated a significantly higher resistance to fracture than did the Hi-Ceram or veneered glass-ceramic units but did not significantly differ from the In-Ceram specimens. The metal ceramic crowns showed cracks only in the ceramic layer, whereas the all-ceramic specimens underwent global fracture.

Aluminum Oxide↗

[Cementless ceramic-on-ceramic total hip system].

PURPOSE OF THE STUDY: This is an experimental and clinical study on the use of cementless, ceramic-on-ceramic total hip arthroplasty (THA). MATERIAL AND METHODS: In the experimental part, the authors constructed, by means of mathematical analysis of finite elements, surface tension standards for the ceramic liner at various angles of cup inclination, and identified potentials for destruction of the liner. In the clinical trial, they evaluated the outcomes in 50 patients, out of the 249 implanted prostheses, at five-year follow-up. RESULTS: The experiment showed that a slightly steeper inclination the cup provided physical conditions for increased longevity of the ceramic liner. In the clinical study, no post-operative complications, such as fracture of the acetabulum or femur, and dislocation or break of any ceramic part, were recorded. No infection or loosening of the prosthesis occurred. The patients did not complained of any pain in the hip joint, which is typical of non-cemented THA. DISCUSSION: Ceramic-on-ceramic bearing surfaces show the least wear due to high biocompatibility. Computer-assisted surgery can markedly reduce the risk of incorrect positioning of the acetabular component. In this prospective study, the five-year survival of ceramic-on-ceramic THA in 50 patients free from any complications, whose Harris hip score was 97.4 points, suggests that objections to these prostheses, as raised by some authors, are not justified. CONCLUSIONS: In our experience the Plasmacup Bicontact ceramic-on-ceramic prosthesis is one of a few options that has a prospect of remaining the only total hip replacement in one's lifetime. Key words: total hip replacement, ceramic-on-ceramic.

Arthroplasty, Replacement, Hip↗

Long-term clinical results of galvano-ceramic and glass-ceramic individual crowns.

STATEMENT OF PROBLEM: Alternatives to metal-ceramic restorations should possess clinical durability before being recommended to the dentist. Longitudinal clinical studies are required for evaluation so innovative types of restorations can meet the expectations of dentists and patients. PURPOSE: This study compared the performance of galvano-ceramic restorations (Auvo Galvano Crown [ACG]) and glass-ceramic individual crowns (Dicor) based on longitudinal clinical trials. MATERIAL AND METHODS: A total of 769 galvano-ceramic single crowns (AGC) in 322 patients and 173 glass-ceramic individual crowns (Dicor) in 88 patients were reviewed for 8 years and a maximum of 11 years, respectively, after cementation. Risk of fracture was determined with use of a survival analysis (Kaplan and Meier). RESULTS: Partial ceramic cracking was observed at the time of the last recording of data in 11 galvano-ceramic crowns, 8 of the units remained in place. Two crowns became dislodged and 1 tooth exhibited a fractured root, despite an intact crown. One restoration was removed because of hypersensitivity and 1 with partial ceramic fracture. Forty-two of the glass-ceramic crowns were completely fractured. After a comparable 7 years under risk, 96.5% (+/-3.4; 95% confidence interval) of the galvano-ceramic premolar and molar crowns and 92% (+/- 8.5) of crowns placed on incisors and canines crowns were intact. The corresponding data for the glass-ceramic restorations were only 70% (+/- 10.6) in posterior and 82.7% (+/- 8. 1) in anterior quadrants. CONCLUSION: Long-term results of electroformed individual crown restorations were superior to glass-ceramic restorations.

Adult↗

Effect of furnace type and ceramming heat treatment conditions on the biaxial flexural strength of a canasite glass-ceramic.

OBJECTIVE: To assess the effect of different heat treatment conditions when using two different furnace types on the biaxial flexural strength (BFS) of a fluorcanasite castable glass-ceramic. METHODS: Two furnace types, one a programmable furnace (PF), the other a dental laboratory burnout furnace (DLF), were used with various ceramming times to determine their effect on the BFS of a fluorcanasite castable glass-ceramic. The glass-ceramic material was cast to produce discs of 12 mm diameter and 2 mm thickness using the lost wax casting process (n = 80). After casting, both furnace types were used to ceram the discs. Half the discs were not de-vested from the casting ring before ceramming but cerammed in situ (DLF) and half were de-vested before ceramming (PF). All the discs were given a nucleation heat treatment at 520 degrees C for 1 h and then cerammed at 860 degrees C using four heat soak times (0.5, 1, 2 and 3 h). The DLF furnace had a rate of climb of 13 degrees C/min and the PF furnace had a rate of climb of 5 degrees C/min to 520 degrees C and 3 degrees C/min to 860 degrees C. After ceramming the discs were de-vested and the BFS determined using a Lloyd 2000R tester. RESULTS: The maximum BFS values seen for both furnace types were almost identical (280 MPa), but were achieved at different heat soak times (1 h DLF, and 2 h PF). The only significant differences in BFS values for the two furnaces were between the 0.5 and 2 h heat soak times (p < or = 0.05). Individual differences were seen between results obtained from each furnace type/heat soak times evaluated (p < or = 0.05). SIGNIFICANCE: Already available dental laboratory burnout furnaces can be used to ceram fluorcanasite glass-ceramic castings to the same BFS values as more expensive and slower specialist programmable furnaces.

Analysis of Variance↗

A study on the fracture strength of implant-supported restorations using milled ceramic abutments and all-ceramic crowns.

PURPOSE: The purpose of this study was to compare five different abutment-crown combinations for single implant-supported restorations regarding their capabilities to withstand loads. MATERIALS AND METHODS: Fifty implants were placed into resin blocks, and the restorations were connected to the implants. The five tested restorations were: (1) metal-ceramic crowns cemented to titanium abutments, (2) In-Ceram crowns cemented to titanium abutments, (3) Celay feldspathic crowns cemented to titanium abutments, (4) In-Ceram crowns cemented to milled ceramic abutments, and (5) Celay feldspathic crowns cemented to milled ceramic abutments. The specimens were loaded at 0- and 45-degree angles to the long axis, and the load values at the moment of failure were recorded using a universal testing machine. RESULTS: The fracture strengths under vertical loading were greater than those under oblique loading. The fracture strengths of metal-ceramic crowns cemented to the titanium abutments were higher than those of all-ceramic crowns cemented on the milled ceramic abutments, regardless of loading direction. There were no differences in the fracture strengths of the ceramic crowns between the two different abutment types under oblique loading. CONCLUSION: All-ceramic crowns on the milled ceramic abutments were weaker than the metal-ceramic crowns on the titanium abutments under oblique loading.

Aluminum Oxide↗

Bone-bonding behavior under load-bearing conditions of an alumina ceramic implant incorporating beads coated with glass-ceramic containing apatite and wollastonite.

Alumina ceramic with a porous surface coated with glass-ceramic containing apatite and wollastonite (AW-GC) was implanted in a state of press-fit under load-bearing conditions in the femoral condylus of the mongrel dog and compared with a non-glass-ceramic-coated alumina ceramic. A trapezoid alumina ceramic implant (7 x 10 x 5 mm) with a lateral recess (0.9 mm deep) coated with alumina ceramic beads (mean diameter, 750 microns) in a single layer was prepared. The alumina ceramic beads were bonded to the alumina ceramic substratum using an identical alumina binder. The thickness of coating was 10-50 microns (mean, 30 microns). The surface of the beads and the substratum of the alumina implant were coated with AW-GC. A pull-out test and histologic examination were performed at 4, 8, and 24 weeks after implantation. The interfacial shear load was significantly increased from 8 to 24 weeks in both groups. The shear load of the glass-ceramic-coated implant was significantly greater than that of the noncoated implant at every stage. The interface shear load of the noncoated implant was 12.13 +/- 2.76 kg at 4 weeks, 13.92 +/- 4.18 kg at 8 weeks, and 24.17 +/- 5.17 kg at 24 weeks after implantation. The interface shear load of the glass-ceramic-coated implant was 17.96 +/- 2.81 kg at 4 weeks, 24.92 +/- 9.87 kg at 8 weeks, and 34.83 +/- 4.12 kg at 24 weeks after implantation. Histologic examination showed more ingrown bone tissue in the glass-ceramic-coated implants. It is suggested that AW-GC stimulated the bone ingrowth.(ABSTRACT TRUNCATED AT 250 WORDS)

Animals↗